EGR Tube: Service and Repair

EGR Transfer Pipe Replacement:

EGR Pipe:

- Disconnect the battery ground cable.
- Release the EGR valve to transfer pipe union nut.
- Release the inlet manifold to transfer pipe union nut.
- Raise the front of the vehicle and support on two stands.
- From below, jack up rear of engine for access to transfer pipe.
- From above, disconnect oxygen sensor heater multi-plug.
- Undo the dipstick tube/multi-plug mounting bracket securing bolt, reposition the multi-plug bracket for access.
- Reposition engine oil dipstick 'P' clip.
- Undo and remove starter solenoid terminal securing nut, disconnect solenoid to generator lead.
- Disconnect starter motor link lead multi-plug.
- Release engine injection harness securing tie strap, displace harness for access.
- Displace bulkhead harness.
- Carefully displace and remove transfer pipe.
- Carefully align and fit new transfer pipe, be sure that harnesses etc are not trapped.
- Reverse the remainder of the removal procedure for the remaining reassembly.