Front Output Shaft and Drive Chain Removal

1. Support transfer case so rear case is facing upward.





2. Remove bolts holding front case to rear case. The case alignment bolts require flat washers.





3. Loosen rear case with flat blade screwdriver to break sealer bead. Insert pry tool blade only into notches provided at each end of case.
4. Remove rear case from front case.





5. Remove oil pickup tube from rear case.





6. Remove mode fork spring.





7. Pull front output shaft upward and out of front output shaft bearing.
8. Remove front output shaft and chain.