Operation CHARM: Car repair manuals for everyone.

Clutch Replacement

REMOVAL

1. Raise and support vehicle.
2. Remove transmission as outlined under Transmission Replacement @ Manual Transmission/Transaxle/ Service and Repair.
3. Scribe marks on pressure plate and flywheel to aid installation, then loosen pressure plate attaching bolts one turn at a time, to relieve spring tension.
NOTE:
Pressure plate bolts must be loosened evenly and in rotation to prevent distortion.

4. Remove pressure plate and clutch disc.

INSTALLATION

1. Install clutch disc and pressure plate onto flywheel, then align disc and plate using alignment tool No. J-33169, or equivalent. Ensure side of clutch disc marked "flywheel" is positioned against flywheel.
2. Install attaching bolts finger tight only, then tighten each bolt evenly a few threads at a time until cover is fully seated on flywheel.
3. Tighten cover bolts to specifications.
4. Install transmission, then lower vehicle.