Operation CHARM: Car repair manuals for everyone.

Fuel Pump: Description and Operation

The fuel pump module is installed in the top of the fuel tank. The fuel pump module contains the following components:

- Electric fuel pump
- Fuel pump reservoir
- In-tank fuel filter
- Fuel gauge sending unit
- Fuel supply and return tube connections

The fuel pump used on all vehicles is a turbine type pump. It is driven by a permanent magnet 12 volt electric motor that is immersed in the fuel tank. The electrical pump is integral with the fuel sender unit. The pump/sender assembly is installed inside the fuel tank.

The fuel pump has a check valve at the outlet end that consists of a ball held against a seat by force applied from a spring. When the pump is operating, spring pressure forces the ball back against the seat preventing fuel backflow through the pump.

Fuel system pressure is maintained at approximately 214 kPa (31 psi). This is when the pump is operating and vacuum is supplied to the fuel pressure regulator. If vacuum is not supplied to the pressure regulator, fuel pressure will be approximately 55-69 kPa (8-10 psi) higher. This may be due to a broken or clogged vacuum line. When the fuel pump is not operating, fuel system pressure of 131-269 kPa (19-39 psi) is maintained for approximately 2 to 6 hours. This is done by the fuel pump outlet check valve and the vacuum assisted fuel pressure regulator.