Floor Door and Lever Replacement

Floor Door and Lever Replacement

Fig 58 Mode Door Crank Arm Replacement:

1. Remove and disassemble the heater-A/C housing. Refer to: Heating and Air Conditioning, Housing and Assembly, Service and Repair, Service and Repair

2. Remove the floor door vacuum actuator.
3. Insert a screwdriver into the latch hole of the floor door pivot shaft to release the latch of the floor door crank arm, and pull the crank arm out of the pivot shaft from the outside of the lower half of the heater-A/C housing.

Fig 60 Floor Door:

4. Reach inside the lower half of the heater-A/C housing and carefully flex the floor door enough so that the door pivot clears the pivot hole in the housing.
5. Remove the floor door from the heater-A/C housing.
6. Reverse the removal procedures to install.