Diagnostics

Diagnostics
Gauges: The Instrument Cluster (IC) will not store any DTCs. Because the Powertrain Control Module (PCM) gathers all the gauge information and sends it to the cluster via the bus, it is the PCM's responsibility to monitor these inputs and store DTCs for them. For this reason, the first item to be checked regarding a gauge problem (except oil pressure) should be the PCM for any DTCs relating to the gauge in question.


There are DTCs associated with all the gauges except for the oil pressure gauge. When diagnosing gauges, the input that is used for the gauge message (fuel level sender, for example) must be valid. Because of OBD II requirements, most of the information used for monitoring the OBD II system is the same information used by the controller to formulate the gauge bus messages. OBD II requirements state the fuel level sender must be checked for rationality. This includes determining if the sending unit voltage is too high or too low, or if the voltage has not changed over time. If the PCM has determined the sender information is not valid, it will set the DTC. The presence or absence of the fuel level sending code in the PCM is an important factor to determine whether a fuel gauge problem is in the sending unit or the cluster.


This same situation is used in all cluster diagnostics related to gauge operation with the exception of the oil pressure gauge. OBD II requirements do not include oil pressure monitoring. Therefore, oil pressure diagnostics would dictate that a mechanical oil pressure gauge be attached to the engine for absolute verification of oil pressure readings.


Hardwired Lamps: The cluster contains several hardwired lamps described earlier. These lamps are set up in two configurations: The lamp is supplied power by the cluster and the ground is supplied by the circuit being monitored, or the lamp is supplied with a ground in the cluster and power comes from a module or other device. Verification of the bulb filament may be required in all cases of an inoperative lamp. This will require removal of the cluster and bulb in question.


CCD Controlled Lamps: The cluster contains several CCD controlled lamps as described earlier. These lamps are part of the diagnostic self-test. When entering the self-test mode, operation of these lamps can be observed. If the bulb fails to operate during the self-test and the bulb filament is good, the cluster assembly will need to be replaced.