Defrost Door and Lever Replacement

REMOVAL
1. Remove and disassemble the heater-A/C housing. Service and Repair
2. Remove the panel/demist door and lever from the upper heater-A/C housing. Panel/Demist Door and Lever Replacement

Blend-Air Door:

3. Insert a screwdriver into the latch hole of the defrost door pivot shaft to release the latch of the defrost door lever, and pull the lever out of the pivot shaft from the outside of the upper half of the heater-A/C housing.

Mode Door Lever Remove/Install - Typical:

4. Reach inside the upper half of the heater-A/C housing and carefully flex the defrost door enough so that the door pivot clears the pivot hole in the housing.
5. Remove the defrost door from the heater-A/C housing.
6. Reverse the removal procedures to install.