Floor Door and Lever Replacement

REMOVAL
1. Remove and disassemble the heater-A/C housing. Service and Repair
2. Remove the floor door vacuum actuator from the lower heater-A/C housing. Floor Door Actuator Replacement

Mode Door Lever Remove/Install - Typical:

3. Insert a screwdriver into the latch hole of the floor door pivot shaft to release the latch of the floor door lever, and pull the lever out of the pivot shaft from the outside of the lower half of the heater-A/C housing.

Floor Door:

4. Reach inside the lower half of the heater-A/C housing and carefully flex the floor door enough so that the door pivot clears the pivot hole in the housing.
5. Unscrew the 3 attaching screws and remove the floor door from the heater-A/C housing.
6. Reverse the removal procedures to install.