Operation CHARM: Car repair manuals for everyone.

Rear Axle - 8 1/4

REMOVAL
1. Raise and support the vehicle.
2. Position a suitable lifting device under the axle.
3. Secure axle to device.
4. Remove the wheels and tires.
5. Secure brake drums to the axle shaft.
6. Disconnect the brake hose at the axle junction block. Do not disconnect the brake hydraulic lines at the wheel cylinders.
7. Disconnect the parking brake cables and cable brackets.
8. Disconnect the vent hose from the axle tube.
9. Mark propeller shaft and yoke for installation reference.
10. Remove propeller shaft.
11. Remove shock absorbers from axle.
12. Remove the stabilizer links.
13. Remove the spring clamps and spring brackets.
14. Separate the axle from the vehicle.

INSTALLATION
1. Raise the axle with lifting device and align to the leaf spring centering bolts.
2. Install the spring clamps and spring brackets.
3. Install shock absorbers and tighten nuts to 60 Nm (44 ft. lbs.).
4. Install the stabilizer links and tighten to 74 Nm (55 ft. lbs.).
5. Connect the parking brake cables and cable brackets.
6. Install the brake drums. (Refer to BRAKES and TRACTION CONTROL).
7. Connect the brake hose to the axle junction block.
8. Install axle vent hose.
9. Install propeller shaft with reference marks aligned. Install universal joint straps and to 19 Nm (14 ft. lbs.).
10. Install the wheels and tires.
11. Add gear lubricant if necessary. Refer to Lubricant Specifications for correct quantity and type.
12. Remove lifting device from axle and lower the vehicle.