Operation CHARM: Car repair manuals for everyone.

Hard Top Replacement

HARD TOP

REMOVAL

Fig. 1:




1. Disengage latches at windshield frame (Fig. 1).

NOTE: The two forward bolts/nuts are not captured. Do not lose the nuts when removing.

Fig. 2:




2. Remove the six bolts that attach the hard top to the body (Fig. 2).

Fig. 3:




3. Depress tab on rear wiper motor connector and pull downward to disengage (Fig. 3).

Fig. 4:




4. Disconnect the rear washer fluid hose. Cap the hose to prevent washer fluid leakage (Fig. 4).

CAUTION: Protect the lower edges of the top from potential damage, cracks, paint chips, gouges and scratches that are not covered under warranty.

5. Carefully remove the hard top assembly from the vehicle.

INSTALLATION

1. Inspect the hard top seals for damage and replace, if necessary.
2. Inspect the windshield header seal and make sure it is clean, undamaged, and free of debris.
3. Carefully position the hard top assembly on the vehicle making sure that the latches are not pinched between the windshield frame and top.

CAUTION: Do not over tighten the top bolts. Over tightening can cause cracking of the hardtop assembly.

4. Loosely install the six bolts. Ensure that the top is centered on the vehicle and tighten the bolts to 17 N.m (150 in.lbs.).
5. Connect the wire wiper motor harness connector.
6. Connect the rear washer fluid hose.
7. Engage the latches at windshield frame and snap the clamps home.