Operation CHARM: Car repair manuals for everyone.

Cylinder Block Specifications

CRANKSHAFT
End Play 0.038 to 0.165 mm (0.0015 to 0.0065 inch)
Main Bearing Journal Diameter
No. 1-6 63.489 to 63.502 mm (2.4996 to 2.5001 inch)
No.7 63.449 to 63.487 mm (2.4980 to 2.4995 inch)
Main Bearing Journal Width
No. 1 27.58 to 27.89 mm (1.086 to 1.098 inch)
No.3 32.28 to 32.33 mm (1.271 to 1.273 inch)
No. 2-4-5-6-7 30.02 to 30.18 mm (1. 182 to 1. 188 inch)
Main Bearing Clearance 0.03 to 0.06 mm (0.001 to 0.0025 inch)
Preferred 0.051 mm (0.002 inch)
Connecting Rod Journal Diameter 53.17 to 53.23 mm (2.0934 to 2.0955 inch)
Connecting Rod Journal Width 27.18 to 27.33 mm (1.070 to 1.076 inch)
Out-of-Round (MAX) 0.013 mm (0.0005 inch)
Taper (MAX) 013 mm (0.0005 inch)
CYLINDER BLOCK
Deck Height 240.03 to 240.18 mm (9.450 to 9.456 inch)
Deck Clearance (Below Block) 0.546 mm (0.0215 inch)
Cylinder Bore Diameter
Standard 98.45 to 98.48 mm (3.8759 to 3.8775 inch)
Taper 0.025 mm (0.001 inch)
Out-of-Round 0.025 mm (0.001 inch)
Tappet Bore Diameter 23.000 to 23.025 mm (0.9055 to 0.9065 inch)
Flatness 0.03 mm per 25 mm (0.001 in. per 1 inch) 0.05 mm per 152 mm (0.002 in. per 6 inch)
Flatness Max. 0.20 mm max. for total length (0.008 in. max. for total length)
Main Bearing Bore Diameter 68.3514 to 68.3768 mm (2.691 to 2.692 inch)
CONNECTING ROD
Total Weight (Less Bearing) 663 to 671 grams (23.39 to 23.67 oz.)
Length (Center-to-Center) 155.52 to 155.62 mm (6.123 to 6.127 inch)
Piston Pin Bore Diameter 23.59 to 23.62 mm (0.9288 to 0.9298 inch)
Bore (Less Bearings) 56.08 to 56.09 mm (2.2080 to 2.2085 inch)
Bearing Clearance 0.025 to 0.076 mm (0.001 to 0.003 inch)
Preferred 0.044 to 0.050 mm (0.0015 to 0.0020 inch)
Side Clearance 0.25 to 0.48 mm (0.010 to 0.019 inch)
Twist (Max.) 0.002 mm per mm (0.002 in. per inch)
Bend (Max.) 0.002 mm per mm (0.002 in. per inch.)
CYLINDER COMPRESSION PRESSURE
Pressure Range 827 to 1,034 kPa (120 to 150 psi)
Max. Variation Between Cylinders 206 kPa (30 psi)
Camshaft Sprocket-Bolt 68 Nm (50 ft. lbs.)
Connecting Rod-Nuts 45 Nm (33 ft. lbs.)
Intake/Exhaust Manifold
Fasteners #1-5 33 Nm (24 ft. lbs.)
Fasteners #6 and 7 14 Nm (126 inch lbs.)
Fasteners #8-11 33 Nm (24 ft. lbs.)
Vibration Damper-Bolt 108 Nm (80 ft. lbs.)
Water Pump to Block-Bolts 23 Nm (17 ft. lbs.)