Headlamp Unit Replacement

REMOVAL
1. Disconnect and isolate the battery negative cable.
2. Remove the grille panel from the grille opening reinforcement.

Fig.40 Headlamp Unit Remove/Install:

3. Remove the two screws that secure the mounting tabs on the inboard side of the headlamp unit housing to the grille opening reinforcement (Fig. 40).

Fig.41 Headlamp Unit - North America:

Fig.42 Headlamp Unit - Rest-OF-World:

4. Pull the inboard side of the headlamp unit away from the grille opening reinforcement far enough to disengage the locator tab on the outboard side of the unit (Fig. 41) or (Fig. 42) from the engagement slot in the outboard edge of the reinforcement.
5. Pull the headlamp unit away from the grille opening reinforcement far enough to disconnect the wire harness connectors from the headlamp bulb socket (North America), the headlamp bulb base (Rest-Of-World), the front position lamp socket (if equipped), and the headlamp leveling motor (if equipped).
6. Remove the headlamp unit from the grille opening reinforcement.

INSTALLATION
1. Position the headlamp unit to the grille opening reinforcement.
2. Reconnect the wire harness connectors to the headlamp bulb socket (North America), the headlamp bulb base (Rest-Of-World), the front position lamp socket (if equipped), and the headlamp leveling motor (if equipped) (Fig. 41) or (Fig. 42).
3. Engage the locator tab on the outboard side of the headlamp unit into the engagement slot in the outboard edge of the grille opening reinforcement.
4. Align the two mounting tabs on the inboard side of the headlamp unit housing to the mounting holes in the grille opening reinforcement (Fig. 40).
5. Install and tighten the two screws that secure the mounting tabs on the inboard side of the headlamp unit housing to the grille opening reinforcement. Tighten the screws to 3 Nm (30 in. lbs.).
6. Reinstall the grille panel onto the grille opening reinforcement.
7. Reconnect the battery negative cable.
8. Confirm proper headlamp unit alignment. (Refer to LAMPS/LIGHTING - EXTERIOR/HEADLAMP UNIT - ADJUSTMENTS).