Operation CHARM: Car repair manuals for everyone.

Transfer Case - NV241 GENII

TRANSFER CASE - NV241 GENII

REMOVAL
1. Shift transfer case into NEUTRAL.
2. Raise vehicle.





3. Remove skid plate (1) (Fig. 2).
4. Drain transfer case lubricant.
5. Mark front and rear propeller shaft yokes for alignment reference.
6. Remove the front/rear propeller shafts at transfer case.





7. Disconnect transfer case position sensor connector (1) (Fig. 3) from the position sensor (2).





8. Disconnect transfer case shift cable (2) (Fig. 4) at the range lever.
9. Disconnect the transfer case shift cable (2) from the shift cable bracket (5).





10. Disconnect transfer case vent hose (3) (Fig. 5).
11. Support transfer case (2) with transmission jack.
12. Secure transfer case to jack with chains.
13. Remove nuts attaching transfer case to transmission (1).
14. Pull transfer case and jack rearward to disengage transfer case.
15. Remove transfer case from under vehicle.