Operation CHARM: Car repair manuals for everyone.

Installation






INSTALLATION

WARNING: To avoid serious or fatal injury on vehicles equipped with side curtain airbags, disable the supplemental restraint system before attempting any occupant restraint controller diagnosis or service. The occupant restraint controller contains a rollover sensor, which enables the system to deploy the side curtains in the event of a vehicle rollover event. If an occupant restraint controller is accidentally rolled during service while still connected to battery power, the side curtain airbags will deploy. Disconnect and isolate the battery negative (ground) cable, then wait two minutes for the system capacitor to discharge before performing further diagnosis or service. This is the only sure way to disable the supplemental restraint system. Failure to take the proper precautions could result in accidental airbag deployment.

WARNING: To avoid serious or fatal injury on vehicles equipped with airbags, disable the supplemental restraint system before attempting any steering wheel, steering column, airbag, seat belt tensioner, impact sensor, or instrument panel component diagnosis or service. Disconnect and isolate the battery negative (ground) cable, then wait two minutes for the system capacitor to discharge before performing further diagnosis or service. This is the only sure way to disable the supplemental restraint system. Failure to take the proper precautions could result in accidental airbag deployment.

WARNING: To avoid serious or fatal injury, never strike or drop the occupant restraint controller, as it can damage the impact sensor or affect its calibration. The occupant restraint controller contains the impact sensor, which enables the system to deploy the supplemental restraints. If an occupant restraint controller is accidentally dropped during service, the module must be scrapped and replaced with a new unit. Failure to observe this warning could result in accidental, incomplete, or improper supplemental restraint deployment.





1. Carefully position the Occupant Restraint Controller (ORC) (3) onto the ORC mount on the floor panel transmission tunnel (1). The bottom of the ORC housing is keyed. When the ORC is correctly positioned, the bottom of the housing will fit flush with the mount and the orientation arrow on the label on top of the housing will be pointed forward in the vehicle.

2. Install and tighten the three screws (2) that secure the ORC to the ORC mount that is welded onto the floor panel transmission tunnel. Tighten the screws to 14 Nm (10 ft. lbs.).





3. Reconnect the instrument panel (3) (C2) and body (4) (C1) wire harness connectors to the ORC (2) connector receptacles located on the forward facing side of the module. Be certain that the latches and the red CPA locks on both connectors are each fully engaged.

4. Reinstall the center console onto the top of the floor panel transmission tunnel (1).

5. Do not reconnect the battery negative cable at this time. The supplemental restraint system verification test procedure should be performed following service of any supplemental restraint system component.