Operation CHARM: Car repair manuals for everyone.

Assembly






ASSEMBLY




1. Install the reverse needle bearing (1) onto the output shaft #2 (2).





NOTE: Pay attention to the direction when inserting the reverse hub sleeve.

2. Install the reverse gear synchronizer onto the output shaft with (2) towards reverse gear.




3. Install reverse gear (2) onto output shaft #2.
4. Install reverse gear synchronizer onto output shaft using a Press (3).





NOTE: Always use the largest snap that will fit into the grove.

5. Install the newsnap ring (2) from the output shaft #2.




6. Install fifth needle bearing (2) and spacer (1) onto output shaft #2 (3).





NOTE: Pay attention to the direction when inserting the 5th-6th hub sleeve.

7. Install the fifth gear and fifth/sixth gear synchronizer onto the output shaft with (2) towards fifth gear.




8. Use a press to install fifth gear and fifth/sixth gear synchronizer (2).





NOTE: Always use the largest snap that will fit into the grove.

9. Install the new snap ring (1) from the output shaft.




10. Install spacer sixth needle bearing and sixth gear onto shaft
11. Use Sleeve C-3717 to press sixth gear and bearing (3) onto shaft.





NOTE: Always use the largest snap that will fit into the grove.

12. Install the newsnap ring (2) from the output shaft.