Assembly

ASSEMBLY





NOTE: Use ATF on all parts that are to be assembled in this procedure.

1. Install the first and first gear needle bearing (2) on the output shaft (1).





NOTE: Pay attention to the direction when inserting the 1st-2nd hub sleeve.

2. Install the 1st-2nd synchronizer onto the output shaft with (2) towards first gear.




3. Using a press (4), install first gear (3) and first/second gear synchronizer onto output shaft.




4. Install the second ball (1).




5. Install the needle bearing on the output shaft.
6. Install second gear (1) onto output shaft (2).




7. Install the inner race (1) onto the output shaft (2). 




8. Install thenew C- clip (1) onto output shaft (2).
9. Install the spacer.




10. Install the forth bearing (1) onto the output shaft (2).
11. Install forth gear onto output shaft.





NOTE: Pay attention to the direction when inserting the 1st-2nd hub sleeve.

12. Install the third / forth gear synchronizer onto the output shaft with (2) towards forth gear.




13. Using a press install third / forth gear synchronizer (2) onto output shaft (1).

NOTE: Always use the largest snap that will fit into the grove.

14. Install a newsnap ring (3) to hold third / forth gear synchronizer (2) onto output shaft (1).




15. Install the third needle bearing (1) onto output shaft (2).




16. Install third gear (2) onto output shaft.
17. Install the ball, spacer and bearing (3) using a Press (1).





NOTE: Always use the largest snap that will fit into the grove.

18. Install the newsnap ring (2) from the output shaft.




19. Using installer 6052 (2) and a Press (1) install the cylindrical roller bearing race (3) on the input shaft.




20. Install the shaft snap ring (2).