Operation CHARM: Car repair manuals for everyone.

Disassembly






DISASSEMBLY




1. Remove the snap ring (2) from the output shaft.




2. Use Bearing Splitter P-334 (3), Cage 8925-3 (4) and a press (1) to remove bearing (2) and third gear (5)from output shaft.




3. Remove the spacer (2), ball, needle roller bearing (3) and synchronizer ring set (1).




4. Remove the shaft snap ring (1).




5. Use Press Plate 9647 (4) and Cage 8925-3 (5) to remove third / forth gear synchronizer (3) from output shaft (2).




6. Remove the bearing (1) from the output shaft (2).




7. Remove the spacer and snap ring (1) from output shaft (2).




8. Remove the second gear inner race (1) from the output shaft (2).�




9. Remove second gear (1) from output shaft (2).
10. Remove the needle bearing.




11. Remove the ball (1).




12. Use Bearing Splitter P-334 (4) press off the first/second gear synchronizer (3) and first gear (3).




13. Remove the Needle bearing (2) from the output shaft (1).




14. Remove the shaft snap ring (2).




15. Remove the cylindrical roller bearing (2) using Bearing Splitter 1130 (1) and a Press.