Operation CHARM: Car repair manuals for everyone.

Disassembly






DISASSEMBLY




1. Using Snap Ring Pliers (1) remove the snap ring (2) from the output shaft # 2.




2. Using a press, blocks, Bearing Splitter P-334 and an appropriate spacer (2) press sixth gear and case side bearing (3) from shaft.




3. Remove sixth needle bearing cage (1) and spacer (2) from output shaft # 2 (3).




4. Remove the snap ring (1) from the output shaft # 2 (3).




5. Use Bearing Splitter P-334 (3), Blocks (4) and a press remove fifth gear and five/six synchronizer (2).




6. Remove fifth needle bearing cage (2) and spacer (1) from output shaft (3).




7. Remove the C-clip (1) from the output shaft (3).




8. Use Bearing Splitter P-334 (4), Blocks (5) and a press to remove reverse gear and reverse synchronizer (3) from the output shaft # 2.




9. Remove the reverse needle bearing (1) from the output shaft # 2 (2).




10. Using a Press (1) and Splitter 1130 (2) to remove the bellhousing side bearing (3) from the output shaft # 2(5).