Turbocharger - Installation

INSTALLATION





1. Reconnect turbo boost pressure servo connector (2).
2. Position and install the turbocharger on the exhaust manifold, tighten the retainers to 30 N.m (22 lbs.ft.).

CAUTION: Make sure the gasket is installed properly or the turbo oil feed hole will be blocked.

3. Install front turbo retaining bolts and gasket and install turbo (1).




4. Install left and right exhaust manifold retaining bolts and gaskets (4).
5. Reconnect EGR tube at manifold to left cylinder head (3).
6. Reconnect EGR tube at manifold to left cylinder head (3).
7. Reconnect transmission fill tube and trim cover bracket and set aside.
8. Install upstream catalytic converter.
9. Raise vehicle and reconnect catalytic converter to downstream catalytic converter clamp.
10. Install extension pipe and catalytic converter.
11. Reconnect O2 sensor wire connector.
12. Reconnect the extension pipe to muffler.
13. Reconnect the downstream catalytic converter at the extension pipe.
14. Refill cooling system Service and Repair.
15. Install front splash shield.
16. Lower vehicle, install the turbo front bracket retaining bolts (2).




17. Install the exhaust clamp (elbow to converter) (1).




18. Install the turbo heat shield (4).
19. Install air tube (turbo to cooler) (3).
20. Install engine cover front bracket (2).
21. Install air intake tube (air cleaner to turbo) (1).
22. Install the engine trim cover.
23. Reconnect negative battery cable.