Operation CHARM: Car repair manuals for everyone.

Disassembly







DISASSEMBLY




Input Clutch K2 Components





1. Remove snap-ring (19) from the K1 inner multiple-disc carrier with integrated front gear set (2) and take off hollow gear (18).
2. Remove input shaft with clutch K2 (5).
3. Remove needle thrust bearing (3).
4. Remove snap-ring (17) from K2 outer multiple-disc carrier.
5. Take out multiple-disc pack (16). Note which clutch disc is removed just prior to the disc spring (14) for re-assembly. If the clutch discs are re-used, this disc must be returned to its original position on top of the disc spring.
6. Take out disc spring (14).




7. Fit Multi-use Spring Compressor 8900 (1) onto spring retainer (12) and press until snap-ring (2) is released.
8. Remove snap-ring (2).
9. Take out disc spring (10) and pull piston (9) out of outer multiple-disc carrier.