Cylinder Block Assembly: Specifications
Surface Variation - Head-to-BlockCylinder Head For Out-of-flatness 0.0508 mm (0.002 in.)
Cylinder Bore
Bore Diameter 93.013 ± 0.0075 mm (3.6619 ± 0.0003 in.)
Out of Round (MAX) 0.076 mm (0.003 in.)
Taper (MAX) 0.051 mm (0.002 in.)
Crankshaft
Main Bearing Journal Diameter 63.488 - 63.512 mm (2.4996 - 2.5005 in.)
Bearing Clearance 0.002 - 0.046 mm (0.00008 - 0.0018 in.)
Out of Round (MAX) 0.005 mm (0.0002 in.)
Taper (MAX) 0.006 mm (0.0004 in.)
End Play 0.052 - 0.282 mm (0.0021 - 0.0112 in.)
End Play (MAX) 0.282 mm (0.0112 in.)
Main Bearing Selection Chart
Main Bearing Cap Torque
Hand tighten bolts 1D,1G and 1F until the bedplate contacts the block.
Tighten bolts 1A - 1J 54 Nm (40 ft. lbs.)
Tighten bolts 1 - 8 7 Nm (62 in. lbs.)
Turn bolts 1 - 8 an additional 90°.
Tighten bolts A - E 27 Nm ( 20 ft. lbs.).
Connecting Rod
Connecting Rod Cap Bolts 27 Nm (20 ft.lbs.) PLUS 90° TURN
Bearing Clearance 0.006 - 0.044 mm (0.0002 - 0.0017 in.)
Side Clearance 0.10 - 0.35 mm (0.004 - 0.0138 in.)
Bearing Bore Out of Round (MAX) 0.004 mm (0.0002 in.)
Total Weight (Less Bearing) 612 grams (21.588 ounces)
Piston Dimensions And Clearances
Diameter 92.975 mm (3.6605 in.)
Weight 365.0 grams (12.87 oz)
Ring Groove Diameter No.1 85.37 - 83.13 mm (3.282 - 3.273 in.)
Ring Groove Diameter No.2 82.8333 - 83.033 mm (3.261 - 3.310 in.)
Ring Groove Diameter No.3 83.88 - 84.08 mm (3.302 - 3.310 in.)
Piston Pin
Clearance in Piston 0.006 - 0.015 mm (0.0002 - 0.0005 in.)
Piston Ring Gap And Groove Clearance
Ring Gap
Top Compression Ring 0.20 - 0.36 mm (0.0079 - 0.0142 in.)
Second Compression Ring 0.37 - 0.63 mm (0.0146 - 0.0249 in.)
Oil Control (Steel Rails) 0.25 - 0.76 mm (0.0099 - 0.30 in.)
Side Clearance
Top Compression Ring 0.051 - 0.094 mm (0.0020 - 0.0037 in.)
Second Compression Ring 0.040 - 0.080 mm (0.0016 - 0.0031 in.)
Oil Ring (Steel Ring) 0.019 - 0.229 mm (0.0007 - 0.0091 in.)
Crankshaft Pulley Torque
Crankshaft Damper Bolt 175 Nm (130 ft.lbs.)