A. PCM Replacement For PM/MK Models (See Section "B" For JS/JC Models)
1. Open the hood. Install a battery charger and verify that the charging rate provides 13.0 to 13.5 volts. Do not allow the charger to time out during the flash process. Set the battery charger timer (if so equipped) to continuous charge.NOTE:
Use an accurate stand alone voltmeter. The battery charger voltmeter may not be sufficiently accurate. Voltages outside of the specified range will cause an unsuccessful flash. If voltage reading is too high, apply an electrical load by activating the park or headlamps and/or HVAC blower motor to lower the voltage.
2. Determine the PCM software part number using the following procedure:
Using StarSCAN:
a. Connect the CH9404 StarSCAN vehicle cable to the StarSCAN and the vehicle.
b. Place the Ignition in the "RUN" position, then Power "ON" the StarSCAN.
c. Starting at the "Home" screen select "ECU View".
d. Touch the screen to highlight "PCM" in the list of modules.
e. Select "More Options".
f. Select "ECU Flash".
g. Record the part number at the top of the Flash PCM screen for later reference.
Using StarMOBILE:
a. Connect the CH9410 StarMOBILE ethernet cable to the StarMOBILE and the dealer's network drop.
b. Connect the CH9404 StarMOBILE vehicle cable to the StarMOBILE and the vehicle.
c. Place the Ignition in the "RUN" position, then Power "ON" the StarMOBILE.
d. Record the StarMOBILE I.P. address displayed on the StarMOBILE screen.
e. From the desktop, launch the "StarMOBILE Desktop Client" software.
f. Establish a connection with the StarMOBILE scan tool.
g. Starting at the "Home" screen select "ECU View".
h. Touch the screen to highlight "PCM" in the list of modules.
i. Select "More Options".
j. Select "ECU Flash".
k. Record the part number at the top of the Flash PCM screen for later reference.
3. Place the Ignition in the "OFF" position.
4. Disconnect the negative battery cable.
5. Unlock and disconnect the electrical connectors from the PCM.
6. Remove the air cleaner box.
7. Remove the three PCM mounting bolts (Figure 1).
8. Tip the PCM out and remove it from the mounting bracket.
9. Place the new PCM into the mounting bracket.
10. Install the three mounting bolts and tighten them to 80 in. lbs. (9 N.m) (Figure 1).
11. Connect the PCM electrical connectors and engage the electrical connector locks.
12. Install the air cleaner box.
13. Connect the negative battery cable.
14. Continue with Section C. Program PCM.