Clutch - Assembly

ASSEMBLY










1. Refer to the exploded views as necessary when performing the following steps.









2. Refer to this view as necessary when performing the following steps.





3. Install the spring assembly (1) into the drum (2).





4. Install the piston (1) into the drum (3).





5. Lay the snap ring onto the piston.





6. Install Compressor 8900.





7. Compress the piston.





8. Use snap ring pliers or a small screw driver to install the snap ring (3) onto the piston (1).










CAUTION: Install so that the installation order of each plate is correct.

9. Install the dish plate (5), the driven plate (3), the drive plate (4), the retaining plate (2) and one piece of the snap ring (1), in the forward clutch piston (6).






CAUTION: When conducting measurements, measure two or more places and calculate the average value. If clearance is beyond standard value, replace the forward clutch assembly.

10. Measure the clearance between the snap ring (1) and the retaining plate (2). the correct clutch clearance is 1.2-1.5 mm (0.047-0.059 in.).






CAUTION: Do not expand the snap ring beyond level required to install and do not deform it.

11. Install the input shaft (2) in the forward clutch drum, and install the snap ring (1).





12. Install one piece of the snap ring (1) into the forward clutch drum.





13. Install the internal gear (1) into the forward clutch drum.





14. Install the snap ring (1) in the forward clutch drum.