T355 Manual Transmission - Installation

INSTALLATION





1. Install clutch module (1) (if equipped) onto input shaft.





2. Install transaxle (1) into position.





3. Install transaxle-to-engine lower (1) mounting bolts and tighten to 48 Nm (35 ft. lbs.).
4. If equipped, install the PTU.





5. Install the rear transmission mount bracket (2) and bolts, tighten to 68 Nm (50 ft. lbs.).
6. Install the rear transmission mount (1) and bolts, tighten to 68 Nm (50 ft. lbs.).
7. Install the rear transmission mount through bolt (4) at this time and tighten to 68 Nm (50 ft. lbs.).





8. Install front mount bracket to transmission and tighten to 68 Nm (50 ft. lbs.).
9. Install the transmission crossmember and tighten to 68 Nm (50 ft. lbs.).





10. Lower the vehicle on hoist.
11. Raise engine and transaxle until upper mount bracket aligns with upper mount. Install mount bolts (2) and tighten to 68 Nm (50 ft. lbs.).
12. Tighten through bolt to 68 Nm (50 ft. lbs.).
13. Remove jack.





14. Raise the vehicle on the hoist.
15. Install four (4) modular clutch-to-driveplate bolts (4). Align drive plate and modular clutch alignment marks placed upon disassembly. Start with tight-tolerance (slotted) hole, install and torque bolts to 88 Nm (65 ft. lbs.).
16. Install starter motor, make sure to fasten ground cable to upper starter bolt Starter - Installation.
17. Install bell housing dust cover.
18. Install both front axle driveshafts Half Shaft - Installation.





19. Fill transaxle with suitable amount of fluid (2.7 liters) Service and Repair.
20. Install the splash shields Splash Shield - Installation.
21. Lower the vehicle.
22. Install the remaining top bell housing bolts and tighten to 48 Nm (35 ft. lbs.).
23. Connect the hydraulic clutch slave cylinder (1). An audible click should be heard. Verify connection by pushing and pulling quick connect.





24. Connect shift and selector cables (2) to shift lever. Install cables to bracket (1).





25. Connect back-up lamp switch connector (1).
26. Connect the vehicle speed sensor connector if equipped.
27. Install battery and battery tray.
28. Install the air cleaner assembly.
29. Connect the battery cables.
30. Road test vehicle and inspect for leaks.