Engine - Installation

INSTALLATION





1. Position the engine in the vehicle.
2. Install the transmission bellhousing to engine mounting bolts NSG370 Manual Transmission - Installation Installation.
3. Tighten the engine mount thru bolts Engine Mount Insulator - Installation.
4. Install the torque converter bolts. (If equipped) Installation.
5. Install the structural cover (1) Structural Dust Cover - Installation.





6. Install the crank position sensor (2) (CKP).





7. Install the starter (1) Starter - Installation.





8. Install the flex plate inspection cover. (If equipped).
9. Connect the starter wiring (1) Starter - Installation.





10. Connect the knock sensor electrical connector.
11. Install the left and right exhaust manifolds.
12. Connect the exhaust system and connect the right side O2 sensors (1,2).





13. Connect the left side O2 sensors (1,2).
14. Connect the in block heater (if equipped).
15. Connect the coolant hose at the engine oil cooler.





16. Connect the oil pressure sending unit (OPS) wiring harness connector.
17. Install the upper intake manifold (3) Intake Manifold - Installation.





18. Install the EGR tube (1) Exhaust Gas Recirculation (EGR) Valve - Installation.
19. Connect the engine vacuum harnesses.





20. Route the engine harness to the left cylinder head and attach the purge solenoid.
21. Connect the throttle position (TP), idle air control (IAC) motor, oxygen (H02), cam position (CMP), manifold absolute pressure (MAP) (2), and the engine wiring harness connectors.





22. Connect the A/C discharge line (2) at the compressor A/C Compressor - Installation.





23. Connect the A/C suction line (2) at the compressor and compressor electrical connector A/C Compressor - Installation.





24. Install the power steering pump (1) Power Steering Pump - Installation.





25. Connect the fuel line (4) to the fuel rail.





26. Install the generator (3) Generator - Installation.





27. Reconnect the generator wiring. (1,2) Generator - Installation.
28. Install the drive belt.





29. Connect the radiator, coolant reservoir and heater hoses.
30. Connect the throttle wiring harness (ETC) (3).





31. Install the PCV hose (1).
32. Fill the cooling system Service and Repair.





33. Install the air cleaner housing, inlet hose (1) and inlet air temp sensor (IAT) (2) Air Cleaner - Installation.
34. Evacuate and recharge A/C system Refrigerant System Charge.
35. Install new oil filter. Fill engine crankcase with proper oil to correct level .





36. Install the front splash shield (1).
37. Connect negative cable to battery.
38. Start engine and run until operating temperature is reached.

NOTE: The Cam/Crank Variation Relearn procedure must be performed anytime there has been a repair/replacement made to a powertrain system, for example: flywheel, valvetrain, camshaft and/or crankshaft sensors or components Programming and Relearning