Intake Manifold - Installation

INSTALLATION





1. Install intake manifold gaskets.
2. Install intake manifold.
3. Install intake manifold retaining bolts and tighten in sequence shown to 12 Nm (105 in. lbs.).





4. Install fuel rail.
5. Install the EGR tube (1).
6. Install top oil dipstick tube retaining bolt.










CAUTION: Proper torque of the throttle body is critical to normal operation. If the throttle body is over-torqued, damage to the throttle body can occur resulting in throttle plate malfunction.

7. Install throttle body-to-intake manifold O-ring.
8. Install throttle body (1) to intake manifold.
9. Install four mounting bolts (2). Tighten bolts to 7 Nm (60 in. lbs.) torque.
10. Install ignition coil towers.










11. Connect electrical connectors for the following components:
- Manifold Absolute Pressure (MAP) Sensor (2)
- Coolant Temperature (CTS) Sensor
- Ignition coil towers










12. Install generator Generator - Installation.
13. Install the air conditioning compressor. A/C Compressor - Installation.
14. Connect Vapor purge hose, Brake booster hose, Positive crankcase ventilation (PCV) hose.
15. Connect the ETC connector (3) to the throttle body (1).





16. Fill cooling system Service and Repair.
17. Raise engine using engine support fixture (1), special tool 8534B.





18. Install the right side engine mount to frame bolt (3).
19. Remove engine support fixture, special tool 8534B.
20. Install resonator assembly and air inlet hose.
21. Connect negative cable to battery.
22. Using the scan tool, perform the ETC Relearn function.