Transfer Case - Installation

INSTALLATION










1. Mount transfer case (1) on a transmission jack.
2. Secure transfer case to jack with chains.
3. Position transfer case under vehicle.
4. Align transfer case (2) and transmission (3) shafts and install transfer case onto transmission.
5. Install and tighten transfer case attaching nuts (2) to 35 Nm (26 ft. lbs.) torque.
6. Connect the transfer case vent hose (4) to the transfer case.










7. Install rear crossmember and skid plate, if equipped.
8. Remove transmission jack and support stand.
9. Connect front propeller shaft and install rear propeller shaft. Drive Shaft - Installation
10. Fill transfer case with correct fluid. Check transmission fluid level. Correct as necessary.
11. Install the transfer case fill plug (1). Tighten the plug to 20-34 Nm (15-25 ft.lbs.).
12. Connect the shift motor and mode sensor wiring connector.
13. Lower vehicle and verify transfer case shift operation.