Cover Assembly - Installation

INSTALLATION





1. Place the top assembly onto a clean surface top up and roll up from front to back to aid installation.
2. Position the cover assembly onto the roof.
3. Starting at the rear, position the cover assembly over the rear sliders (4).
4. Position the springs so that they engage with the locators (1) on the lift arms (3).
5. Fully seat the lift arm pins (2) into the sliders (4).
6. Repeat steps 3 through 5 for the remaining lift arms.





7. Position the forward lift arm (2) over the front drive assembly (3) and install the compression spring (1).
8. Lower the lift arm (2) and line up the hole in the lift arm with the hole (4) in the front drive assembly (3).





9. Insert the nylon pin (2) with the slot in the end in the horizontal position.
10. Seat the pin (2) fully.
11. Position the rear drive assembly about 300 mm (12 inches) open.





12. Position the rear of the cover down over the rear drive (1) and seat fully.
13. Install the five screws (2).
14. With the aid of an assistant, apply slight down pressure to the rear of the header as the five screws are tightened.
15. Starting with the center screw and working outward apply slight up pressure to screws and tighten to 20 Nm (177 inch lbs).
16. Line up the headliner (3), center notch with the center screw (2) and seat the headliner hook and loop strip (3) fully.
17. Position the front drive assembly about 300 mm (12 inches) open.
18. Position the front of the cover down over the front drive assembly and seat fully.
19. With the aid of an assistant, apply slight down pressure to the front of header as the five screws are tightened.
20. Starting with the center screw and working outward apply slight up pressure to screws and tighten to 20 Nm (177 inch lbs).
21. Line up the headliner (3), center notch with the center screw (2) and seat the headliner hook and loop strip (3) fully.
22. Re-initialize the Electronic Control Module (ECU). Testing and Inspection