Operation CHARM: Car repair manuals for everyone.

Differential

DIFFERENTIAL





COMPONENTS

DISASSEMBLY





1. Remove the taper roller bearing.

REASSEMBLY
1. Remove the spacer, the side gear, the washer, the pinion and the pinion shaft.





1. Connect the side gear with the spacer, and install the side gear into differential case.

NOTE: Use a spacer of neutral thickness 0.037 - 0.039 inch (0.93 - 1.00 mm) for a new side gear.

2. Connect the washer to the pinion and install them simultaneously at the point so that they may lock with the side gear.





3. Install the pinion shaft.





4. Check the side gear pinion backlash and install a proper spacer.
Standard value: 0.00098 - 0.0059 inch (0.025 - 0.150 mm)

NOTE: Adjust backlashes at both sides to be within standard value.





2. Install the lock pin.
Install the lock pin at the direction illustrated on the figure.





3. Install the taper roller bearing.
4. Install the differential drive gear.





5. Apply ATF on bolts and install them in the order illustrated on the figure and tighten them with tightening torque.