Reassembly (1 - 20)

REASSEMBLY
1. Install the rear planetary gear, the second brake drum and the output shaft.





1. Install the bearing and race.





2. Install the second brake drum, flange, disc and plate.





3. Align the rear planetary gear, second brake drum and output shaft.





4. Install the snap ring.
2. Measure the clearance between the plate and the second brake drum.
Clearance: 0.6 - 0.9 mm (0.024 - 0.035 inch)





3. Install the second brake piston sleeve.





4. Install the brake drum gasket.





5. Install the parking lock pawl and shaft.
6. INSTALL PARKING LOCK ROD





1. Connect the parking lock rod to the manual valve lever.





2. Install the parking lock pawl bracket.





3. Confirm that the planetary ring gear is correctly fixed.





7. Install the one-way clutch.
8. INSTALL FLANGE, DISC, PLATE
1. Install the plate with the rounded edge side of the plate facing the disc.





2. Alternately install discs and plates (Disc first)





3. Install the flange and snap ring.





9. Using the thickness gauge, measure the clearance between snap ring and flange.
Clearance: 0.62 - 1.98 mm (0.024 - 0.078 inch)





10. Install the sun gear input drum.
11. FRONT PLANETARY GEAR





1. Install the front planetary gear on the sun gear.





2. Install the snap ring.





3. Install the bearing race on the front planetary gear.
12. INSTALL SECOND COAST BRAKE BAND





1. Insert the second coast brake band to the case.





2. Install the pin through the brake band.





3. Install the E-ring to the pin





13. Install the bearing and race onto the forward clutch.





14. Install the race onto the front planetary gear.





15. Install the forward clutch onto the front planetary ring gear.
16. INSTALL DIRECT CLUTCH, FORWARD CLUTCH





1. Install the bearing and race.





2. Install the direct clutch, the forward clutch and the front ring gear to the case.





3. Using the vernier caliper, measure the distance between the sun gear.
Standard value: 5.3 - 7.3 mm (0.21 - 0.29 inch)





4. Install the bearing and race onto the forward clutch.





17. Reassemble the second coast brake piston.





18. After installing the piston cover, install the snap ring.





19. Measure the stroke applying the compressed air.
Stroke: 2.0 - 3.0 mm (0.079 - 0.12 inch)
20. OVERDRIVE SUPPORT





1. Install the race onto the overdrive support.





2. Aim the bolt and oil holes of the overdrive support toward the valve hole side, and align then with the bolt hole of the transmission case and insert.





3. Install the snap ring.





4. Install the bolts(2EA).