Reassembly (Steps 21 - 44)

REASSEMBLY

21. Measure the end-play of the output shaft.
Standard value: 0.27 - 0.86 mm (0.011 - 0.034 inch)





22. Install the flange with the rounded edge side of the flange facing the disc.





23. Install the snap ring.
24. PISTON STROKE OF OVERDRIVE BRAKE





1) Place the dial indicator onto the overdrive brake piston.





2) Measure the stroke applying and releasing the compressed air.
Piston stroke: 1.40 - 1.70 mm (0.055 - 0.067 inch)
25. REMOVE FLANGE, PLATE, DISC





1) Remove the snap ring.





2) Remove the flanges (2EA), plates (3EA) and discs (4EA).
26. OVERDRIVE RING GEAR





1) Install the bearing and the race onto the overdrive support.





2) Install the overdrive planetary ring gear.
27. INSTALL OVERDRIVE PLANETARY GEAR





1) Install the bearing and the race onto the planetary ring gear.





2) Install the race onto the planetary gear.





3) Install the overdrive planetary gear and the direct clutch.





4) Install the bearing and the race onto the direct clutch.
28. INSTALL FLANGE, DISC, PLATE
1) Install the flange with the rounded edge side of the flange facing the disc.





2) Alternately install discs and plates.





3) Install the flange and the snap ring.
29. INSTALL OIL PUMP





1) Install the race onto the oil pump.





2) Install the oil pump onto the transmission case.





30. Make sure the input shaft rotates smoothly.
31. Check for the sound of operation while injecting compressed air into the oil hole indicated in the figure.
1) Overdrive direct clutch
2) Direct clutch
3) Forward clutch
4) Overdrive brake
5) Second coast brake
6) Second brake
7) First and reverse brake





NOTE: When inspecting the OD direct clutch, check with the Co accumulator piston hole closed. If there is no noise, disassemble and check the condition of the parts.

32. INSTALL ACCUMULATOR PISTON





1) Install the accumulator piston.

CAUTION:
CO: Overdrive direct clutch
C2: Direct clutch
BO: Overdrive brake
B2: Second brake





2) Install the spring





33. Install the check ball body and the spring.
34. INSTALL VALVE BODY





1) Align the groove of the manual valve to the pin of the lever.
2) Confirm the spring into the accumulator piston are installed correctly.





3) Install the valve body.
35. INSTALL SOLENOID CONNECTOR





1) Install the stopper plate.
2) Connect the solenoid connect.





3) Install the clamp bolt.





36. Install the oil strainer.





37. Install the oil pan.





38. INSTALL ROTOR SENSOR
1) Install the key.
2) Install the snap ring.
3) Install the spacer and the sensor rotor.
4) Install the snap ring.





39. Install the extension housing.





40. Install the transmission housing.





41. Install the input speed sensor.





42. Install the output speed sensor.
43. INSTALL TRANSAXLE RANGE SWITCH





1) Install the transaxle range switch onto the manual valve shaft and temporarily tighten the adjusting nut.





2) Install the washer and the nut.





44. Tighten the adjusting bolt.