Operation CHARM: Car repair manuals for everyone.

Sliding Door: Service and Repair

Slide Door:






REMOVAL

1. Disconnect negative battery cable
2. Remove three mounting screws and lower roller cover.




3. Remove screws and door trim.
4. Peel off the plastic door screen carefully by pulling it away gradually from the door frame.




5. Remove center roller.

6. Remove door hold open lock.




a. Remove two mounting bolts on door hold open lock.
b. Remove cable from door hold open lock.




7. Remove three mounting bolts and lower roller.




8. Remove mounting bolts and upper roller.




9. Remove three mounting bolts and Inner handle.




10. Remove door lock assembly.




11. Remove five mounting bolts and outside handle assembly.

INSTALLATION




1. Install outside handle.

Tightening torque: 7 - 10 N.m (0.7 - 1.0 kg.m, 5 - 7 lb.ft)




2. Install door look assembly.




3. Install inner handle.




4. Install upper roller.

Tightening torque: 18 - 27 N.m (1.8 - 2.7 kg.m, 13 - 20 lb.ft)




5. Install lower roller.




6. Install door hold open lock.




7. Install center roller.

Tightening torque: 18 - 27 N.m (1.8 - 2.7 kg.m, 13 - 20 lb.ft)

8. Install door screen.




9. Install lower roller guide cover.