Engine Controls - MIL ON/DTC P0441/P0128 Set
Model: Sedona[VQ]Group: Fuel System(14)
Number: KT2006092601
Date: Thursday, August 16, 2007
Area: N. America
Subject:
Sedona (VQ) PCM Reprogram (DTC P0441/P0128) (Engine - 025) (UPDATED 2007-08-16)
Description
This Service Bulletin provides information related to a Powertrain Control Module (PCM) upgrade. Some 2006 Sedona (VQ) vehicles with a 3.8L (6 cylinder) engine built on or before June 12th, 2006 may experience a Malfunction Indicator Lamp (MIL) "ON" condition with DTC P0441 (Evap. Emission System Incorrect Purge Flow) and/or DTC P0128 (Engine Coolant Thermostat Open/Stuck) stored in the PCM memory even though no component or circuit related malfunction exists.
To correct this condition, the PCM should be reprogrammed using the Hi-Scan Pro/GDS download as described in this bulletin before attempting to repair this concern.
Note:
Global Diagnostic System (GDS) users should access the "Notice" function from the GDS Main Screen for instructions regarding reprogramming events.
NOTICE:
^ Afully charged battery is necessary before reprogramming can take place. DO NOT connect a battery charger to the vehicle during reprogramming. Make sure the blower motor is "OFF" during programming.
^ All reprogramming must be done with the ignition key in the "ON" position.
^ Be careful not to disconnect any cables connected to the vehicle or Hi-Scan Pro during the reprogramming procedure.
^ DO NOT start the engine during reprogramming.
^ DO NOT turn the ignition key "OFF" or interrupt the power supply during reprogramming
^ When the reprogramming is completed, turn the ignition key "OFF" and wait 20 seconds before starting the engine.
^ ONLY use approved reprogramming software designed for the correct model, year and engine size. Failure to do so may create other drivability issues due to the use of the incorrect ECM/PCM calibration.
ECU ROM ID INFORMATION TABLE
Download the latest Hi-Scan Pro reprogramming software for the 32MB (blue label) reprogramming card from the "Downloads" page on the Kia Global Information System (KGIS)
Effective Vehicle Information
AFFECTED PRODUCTION RANGE:
2006 Sedona (VQ) vehicles with 3.8L (6 cylinder) engine built on or before June 9, 2006.
Service Procedure
1. Install the Hi-scan tool and verify version of PCM ROM ID before attempting to reflash the PCM. Refer to the ECU ROM ID INFORMATION TABLE.
^ If the PCM displays the latest ROM ID, diagnose P0441/P0128 DTC concerns using the applicable service information.
2. Connect the scan tool cable to the OBD-II connector located on the underside of the dash on the driver's side as shown.
3. Remove the system software card from the Hi-Scan pro and insert the blue reprogramming software card with the new PCM program into the Hi-Scan Pro upper slot.
4. Turn the ignition switch to the ON position. Turn the Hi-Scan Pro ON and press ENTER. Select option "VQ 3.8 06MY P0441 LOGIC" and press ENTER.
5. Select automatic reprogramming mode, enter "0525" as the password and press ENTER.
6. The reprogramming screen will be displayed with your current ROM ID and the new ROM ID will be shown. This download will take approximately 20 minutes to complete.
7. When "REPROGRAMMING is COMPLETED" message is displayed, turn the Hi-Scan Pro off.
8. Turn the ignition key off for about 20 seconds and start the engine to confirm proper operation.
9. Check for diagnostic trouble codes using the Hi-Scan Pro with the system software card and erase any trouble codes stored in the Engine or Transaxle control modules.
MANUAL REPROGRAMMING PROCEDURE:
1. Turn the ignition switch to the ON position.
2. Turn the Hi-Scan Pro ON and press ENTER.
3. Select option "VQ 3.8 06MY P0441 LOGIC" and press ENTER.
4. Select option "VQ 3.8 06MY P0441 LOGIC [ERROR]" and press ENTER.
5. Choose the vehicle type which is correct for your vehicle by using the Information Table. Enter the password which is correct for your vehicle and press ENTER.
6. When "REPROGRAMMING COMPLETED" message is displayed, turn the Hi-Scan Pro OFF.
7. Turn the ignition key OFF for about 20 seconds and start the engine to confirm proper operation.
8. Check for diagnostic trouble codes using the Hi-Scan pro with the system software card and erase any trouble codes stored in the Engine or Transaxle control modules.
MANUAL REFLASH PROGRAMMING NOTES:
^ Manual reprogramming must be performed only when automatic reprogramming fails.
^ If automatic reprogramming fails, turn the ignition switch OFF for about 10 seconds, place it back in the ON position and then perform manual reprogramming.
Error Mode Passwords
WARRANTY CLAIM INFORMATION