Campaign SC062 - Sliding Door Cable Replacement
Model: Sedona [VQ]Group: Body (Interior and Exterior)(91)
Number: KT2006082903
Date: Friday, September 08, 2006
Area: N. America
Subject:
Service Campaign: 2006 Sedona Sliding Door
Cables Replacement (SC062)
Description
This service bulletin provides information relating to replacement of the left and right side sliding door exterior handle release cables. Owners of some 2006 Sedona's built between 10/10/05 - 1/26/06, may complain of driver/passenger sliding door handles sticking or not returning to their proper positions. Moisture may get into the exterior handle release cables during normal vehicle operation. In ambient temperatures below 32° F, if excessive moisture has accumulated inside the cable, resistance to movement may occur. To correct this situation, Kia is replacing the sliding door exterior handle release cables with an improved version.
Vehicles Affected
2006 Sedona vehicles built between 10/10/05 - 1/26/06.
Parts Information
Extra SC062 Campaign Completion Labels are available at no cost through your regional PDC.
Service Procedure
INSPECTION PROCEDURE:
1. Open hood and check for SC062 Campaign Completion Label on the left inner fender.
^ If the label exists, Campaign SC062 has been completed- NO FURTHER ACTION IS NEEDED.
^ If the Campaign SC062 label does not exist, continue onto REPAIR PROCEDURE.
REPAIR PROCEDURE:
1. Depress the power main switch to the "OFF" position, located in the overhead console. Ensure the window glass is in the up position on both sliding doors before beginning this procedure.
2. Open either the passenger or driver side sliding door in order to gain access to the inside door panel. Using a small pick or nylon removal tool or equivalent, remove the retaining clip to release the door handle. Remove the inner door handle.
3. Remove the vertical trim along the sides of the window using a body trim tool.
4. Remove the screw (1) at the top of the inside door handle plate. Using a small pick, open the trim tab and remove the screw (1) directly above the inner door handle spines. Remove the door handle trim.
5. Remove the screws (2) located at the top front and rear of the door trim. Remove the 10 mm bolt (1) at the bottom front corner of the door, and the screw (1) located at the bottom rear corner of the trim. Remove the inside door trim.
6. Carefully peel back the moisture barrier enough to gain access to the door controller assembly.
7. Note the position of the inner door cables on the detent(s). Disconnect the inner control cables. If equipped with electrical connectors, disconnect the connectors from door controller assembly.
8. Remove the four (4) nuts holding the door controller assembly to the door.
9. Remove the door controller assembly from the door panel and allow the controller assembly to rest on the interior of the door. Loosen the two (2) nuts holding the glass guide, and remove the lower glass guide nut only.
10. With the glass guide repositioned, disconnect the exterior handle release cable. Remove the controller assembly from the door.
11. Place the controller assembly on a clean flat surface and disconnect any electrical connector retainers. Remove the three (3) screws on the rear cover. Remove the rear cover of the controller assembly.
12. Release the cable from the end clip and detent, pull the cable out of controller assembly.
INSTALLATION PROCEDURE:
1. Route the new replacement cable into the controller assembly, connect the end clip and detent into the controller assembly.
2. Reinstall the rear cover. Insure proper routing and installation of electrical wiring and harness connector retainer. Reinstall the three screws on the rear cover.
*NOTICE
Confirm proper routing of electrical wiring to avoid interference with rear cover and controller assembly. Failure to do so can cause erratic power door operation.
3. Install the controller assembly into the door. Attach the inner handle cable to the exterior door assembly and place the cable in the holder.
Note:
Ensure the exterior handle cable is routed around the front of the guide to allow for proper glass travel.
*NOTICE
Avoid deforming cable wiring/cable detent while installing inner control cables, failure to do so can cause improper operation of the power sliding doors.
4. Reinstall the bottom glass stud into the lower mount and loosely install the nut. Mount the controller assembly into the door and reinstall the four (4) mounting nuts, torque 5.1-8.0 ft-lb (6.9-10.8 Nm). Tighten the two glass guide nuts, torque 5.1-8.0 ft-lb (6.9-10.8 Nm). Confirm proper alignment of the child lock switch and operation. If equipped, reconnect the two (2) inner control cables/electrical connectors to the door controller assembly.
*NOTICE
Avoid deforming cable wiring/cable detent while installing inner control cables, failure to do so can cause improper operation of the power sliding doors.
5. Verification checks prior to full assembly of the door. For vehicles equipped with power sliding doors:
^ Turn the ignition to the "ON," position.
^ Turn the power door main switch to the "ON," position.
^ Verify operation of the interior/exterior door handle on each door after the repair, to ensure proper activation of the power sliding doors.
^ Verify proper power/manual door lock operation/power window operation, if equipped.
For vehicles with non-power sliding doors:
^ Using the exterior and interior door handles, verify that the door can be opened and closed properly.
^ Verify operation of the power and manual operation of the door locks.
6. Reinstall the moisture barrier and door panel and examine proper fit and alignment.
7. Install SC062 Campaign Completion Label in the engine compartment on the left inner fender, as shown.
- Operation Code And Time
WARRANTY CLAIM IN FORMATION:
To improve customer satisfaction always remember to refer to the Warranty Coverage Validations Inquiry Screen (Select 3) on your Kia Standard System (KSS) Dealer Main Menu for a list of any additional campaigns that may need to be performed on the vehicle before returning it to the customer.