Transmission Installation
INSTALLATIONInstallation is in the reverse order of removal.
Perform the following:
^ Adjust the shift cable.
^ Refill the transaxle with fluid.
^ Refill the radiator with engine coolant.
^ Bleed air from the cooling system with the heater valve open.
^ Clean the battery posts and cable terminals with sandpaper, assemble them, and apply grease to prevent corrosion.
1. Lowering the vehicle or lifting up a jack, install the transaxle assembly.
2. Tighten the transaxle under mounting bolts.
TORQUE: 65 - 85 Nm (650 - 850 kgf-cm, 47.0 - 61.5 ft. lbs.)
3. Install the starter motor.
TORQUE: 65 - 85 Nm (650 - 850 kgf-cm, 47.0 - 61.5 ft. lbs.)
4. Tighten the transaxle under mounting bolts (A, B).
TORQUE: 46 - 53 Nm (460 - 530 kgf-cm, 33.3 - 38.3 ft. lbs.)
5. After removing a jack, insert the drive shafts.
6. Install the sub frame.
7. Tighten the roll stopper mounting bolts (A, B)
TORQUE: 90 - 110 Nm (900 - 1100 kgf-cm, 65.1 - 79.5 ft. lbs.)
8. Connect the return tube with a clamp.
9. Connect the lower arm, the tie rod end ball joint, the stabilizer bar link to the front knuckle.
10. Connect the power steering pressure tube (A) to the power steering oil pump.
11. Install the under cover (A).
12. Install the steering column joint bolt.
13. Install the front wheels and tires.
14. Tighten the transaxle insulator mounting bolt (A).
TORQUE: 90 - 110 Nm (900 - 1100 kgf-cm, 65.1 - 79.5 ft. lbs.)
15. Tighten the transaxle mounting bolts B: C).
TORQUE: 65 - 85 Nm (650 - 850 kgf-cm, 47.0 - 61.5 ft. lbs.)
16. Remove the SST (09200-38001) holding the engine and transaxle assembly.
17. Connect the transaxle oil cooler hoses (A) to the tubes (C) by fastening the clamps (B).
18 Install the shift cable by tightening the bolt (A) and clip (B).
TORQUE: 10 - 14 Nm (100 - 140 kgf-cm, 7.2 - 10.1 ft. lbs.)
19. Connect the transaxle wire harness connectors.
1. Install the inhibiter switch connector (A).
2. Install the solenoid valve connector (A).
3. Install the input speed sensor connector (A).
4. Install the output speed sensor connector (A).
5. Install the vehicle speed sensor connector (A).
6. Install the CKP sensor connector (A).
20. Install the battery tray (B) by tightening the four mounting bolts (A).
21. Connect the air cleaner hose (B) by fastening the clamp (A).
22. Install the air cleaner assembly (A).
23. Install the air cleaner upper cover (B) by fastening the clips (A).
24. Connect the AFS connector (A).
25. Install the battery (A).
