Rear Door: Service and Repair
REMOVAL1. Disconnect negative battery cable.
2. Remove door inner handle cover.
1. Remove door inner handle screw (1).
2. Remove door inner handle cover.
3. Remove assist grip cover.
1. Remove assist grip cover.
2. Remove screws (2).
4. Remove door trim.
1. Remove door pull handle screw (1).
2. Remove door trim fasteners (4).
3. Disconnect electrical connector.
5. Remove door inner handle and door pull handle bracket.
1. Remove door lock rod.
2. Remove door inner handle screws(2).
3. Remove door pull handle bracket screws (2).
6. Remove door speaker.
1. Remove door speaker screws (3).
2. Disconnect electrical connector.
7. Remove door screen.
NOTE: Peel door screen off carefully so that it can be reused.
8. Remove window glass run channel.
9. Remove window glass guide.
1. Remove window glass guide (front) bolts (2) and screw (1).
Tightening torque: 8 - 12 N.m (0.8 - 1.2 kg.m, 6 - 9 lb.ft)
10. Remove fixed glass.
11. Remove window glass.
1. Reconnect power window switch connector.
2. Connect negative battery cable.
3. Turn ignition switch "ON" and position window glass grip bolt access hole.
4. Turn ignition switch "OFF".
5. Remove window glass grip bolts (2).
Tightening torque: 8 - 12 N.m (0.8 - 1.2 kg.m, 6 - 9 lb.ft)
6. Disconnect negative battery cable.
12. Remove window regulator assembly.
1. Remove window regulator nuts(6).
Tightening torque: 4 - 6 N.m (0.4 - 0.6 kg.m, 3 - 4 lb.ft)
2. Disconnect electrical connector.
13. Remove door outer handle.
1. Remove door outer handle nuts (2).
Tightening torque: 7 - 11 N.m (0.7 - 1.1 kg.m, 5 - 8 lb.ft)
14. Remove door lock assembly.
1. Remove door lock screws (3).
Tightening torque: Door lock 4 - 6 N.m (0.43 - 0.63 kg.m, 3 - 5 lb.ft)
Tightening torque: Door striker 17 - 26 N.m (1.76 - 2.6 kg.m, 13 - 20 lb.ft)
2. Disconnect electrical connector.
15. Remove door outside belt weatherstrip.
1. Remove door outside belt weatherstrip nut (1).
Tightening torque: 2.5 - 3.6 N.m (0.25 - 0.36 kg.m, 2 - 3 lb.ft)
2. Remove door outside belt weatherstrip from door frame.
16. Remove door wiring harness.
17. Remove door lock checker install bolt(1) from body frame.
Tightening torque: Body side 22 - 27 N.m (2.2 - 2.7 kg.m, 16 - 20 lb.ft)
Tightening torque: Door side 9 - 13 N.m (0.9 - 1.3 kg.m, 7 - 9 lb.ft)
18. Remove door lower hinge bolts(2) and upper hinge bolts(2) from body frame.
Tightening torque: Body side 35 - 42 N.m (3.5 - 4.2 kg.m, 25 - 30 lb.ft)
Tightening torque: Door side 18 - 30 N.m (1.8 - 3.0 kg.m, 13 - 22 lb.ft)
INSTALLATION
1. Install in reverse order of removal.