Campaign - ESP Reprogramming
NUMBER: 056DATE: November 2005
GROUP: Campaign
MODEL: Sportage
VOLUME: 3
SUBJECT: SERVICE CAMPAIGN: SPORTAGE ESP REPROGRAMMING
This bulletin provides information relating to a Service Campaign for 2005-2006MY Sportage vehicles produced between 6/24/04 - 8/10/05.
The ESP (Electronic Stability Program) on 2005-06 Sportage vehicles may be reprogrammed using the Hi-Scan Pro as described in this bulletin. The current ESP is designed to supplement the excellent stability and handling characteristics of these vehicles by aiding driver control in potentially unstable conditions such as during sever turning and evasive maneuvers, but Kia has determined that those characteristics can be enhanced even more with an update to the ESP computer logic.
ESP ROM ID INFORMATION TABLE:
Note: The reprogramming process for this campaign will also complete the reprogramming function for Campaign 044: 2005 Sportage ESP Reprogramming. Submission of this campaign will also close Campaign 044 (if both campaigns apply to the vehicle).
Download the latest Hi-Scan Pro reprogramming software for the 32MB (blue label) reprogramming card from the Kia Service Information System (KSIS). Click on the "Downloads" link located in the News Center on KSIS Home Page. Kia retailers can also order a CD (optional) by calling 866-KIA-TOOLS and ordering P/N 111330LD.
NOTICE !
- A fully charged battery is necessary before reprogramming can take place. DO NOT connect a battery charger to the vehicle during reprogramming. Make sure the blower motor is "OFF" during programming.
- All reprogramming must be done with the ignition key in the "ON" position.
- Be careful not to disconnect any cables connected to the vehicle or Hi-Scan Pro during the reprogramming procedure.
- DO NOT start the engine during reprogramming.
- DO NOT turn the ignition key "OFF" or interrupt the power supply during reprogramming.
- When the reprogramming is completed, turn the ignition key "OFF" and wait several seconds before starting the engine.
INSPECTION PROCEDURE:
1. Open hood and check for SC056 Campaign Completion Label on the panel above the underhood fuse box.
- If label exists, NO FURTHER ACTION IS REQUIRED.
- If label DOES NOT EXIST, continue to Step 2.
Note: Campaign completion must be verified on the Warranty Coverage Validation screen, prior to performing repairs (KSS Main Menu - Option 3).
2. Open the hood, inspect for a small yellow or orange paint dot on the left side inner fender panel.
- If paint dot exists, NO FURTHER ACTION IS REQUIRED.
- If paint dot DOES NOT EXIST, continue to Steps 3-7.
3. Attach the OBD-II Data Link Connector (DLC) cable to the Hi-Scan Pro main body and tighten the two screws securely.
4. Connect the OBD-II Data Link connector (DLC) cable to the underhood 16 pin OBD-II connector.
NOTICE
Do NOT interrupt the reprogramming at any time. The ECU may be rendered inoperative if the software does not download completely.
5. Select the correct model: Sportage 05 or 06MY.
6. Select: Brake System (ABS/TCS/ESP).
7. Select: ECU information to display version of software.
8. Check the version in the Brake System ECU information. If the version shows 342GAL2Q19 or 344GAP2T19 the re-flash has already been performed. Do not proceed at this point.
REPAIR PROCEDURE:
1. If the reprogramming is required: Remove the current system software card from the Hi-Scan Pro and insert the 32MB blue label reprogramming card into the Hi-Scan Pro top slot. Select: SPORTAGE ESP REPROGRAMMING and press ENTER.
2. Select: Sportage ESP Reprogramming (Auto) and press ENTER.
3. Enter "0525" as the password for automatic update mode and press ENTER.
4. Cycle the ignition key to the ON position to start the reprogramming procedure. Follow the on-screen instructions.
5. ESP module information is displayed as shown if the F1 button is pushed.
6. The Hi-Scan Pro will reprogram the ECU automatically. (See the ROM ID table for previous and new ESP module ROM ID"s).
Notes:
The Hi-Scan detects the current module ID and displays them on the Hi-Scan Pro screen. Check the module ID when displayed to verify that the proper version of software is being downloaded. Use ROM ID table for correct versions.
7. When the reprogramming completed message is displayed, turn the ignition key to the OFF position. Wait at least 3 seconds and then re-install the current system software card to the Hi-Scan Pro. Inspect the indicator lights as described on Hi-Scan Pro screen. All indicator lights should be OFF.
8. If equipped with 4WD, a DTC P1765 will be stored and MUST be erased before the vehicle is returned to the customer. The 4-wheel drive indicator may be turned ON.
NOTICE !
If reprogramming did NOT complete properly or was interrupted, repeat process using the following procedure.
MANUAL REPROGRAM PROCEDURE:
1. Select option SPORTAGE ESP Reprogramming [ERROR] for manual reprogramming and press "ENTER"
NOTICE !
Do NOT interrupt the reprogramming at any time. The ECU may be rendered inoperative if the software does not download completely.
2. Choose your vehicle type, 2 WD or 4 WD and press ENTER.
3. Enter the correct password:
NOTICE !
Be sure to input the correct password. If an incorrect password is selected, the correct software will NOT be downloaded.
4. Cycle the ignition key to the ON position to start the reprogramming procedure.
5. The Hi-Scan Pro will reprogram the ECU manually. (See the ROM ID table for previous and new ESP module ROM ID"s).
Notes:
The Hi-Scan detects the current module ID and displays them on the Hi-Scan Pro screen. Check the module ID when displayed to verify proper version of software is being downloaded. Use the ROM ID table for correct versions.
6. When the reprogramming completed message is displayed, turn the ignition key to the OFF position, Wait at least 3 seconds and then re-install the current system software card to the Hi-Scan Pro. Inspect the indicator lights as described on Hi-Scan Pro screen. All indicator lights should be OFF.
7. If equipped with 4WD, a DTC P1765 will be stored and MUST be erased before the vehicle is returned to the customer. The 4-wheel drive indicator may be turned ON unless the code has been cleared.
8. Install SC056 Campaign Completion Label onto the panel above the underhood fuse box.
ESP REPROGRAMMING TROUBLESHOOTING GUIDE:
- "INVALID PASSWORD" - Enter the correct password.
- "REPROGRAMMING ERROR PLEASE WAIT FOR RETRY" - An error occurred during reprogramming, the Hi-Scan Pro will retry the reprogramming automatically.
- "ALREADY REPROGRAMMED" - The reprogramming has previously been done on this vehicle or HECU is not subject to this program.
- "REPROGRAMMING ERROR PLEASE CHECK SYSTEM" - In this case, you must reprogram manually by selecting menu option "02. SPORTAGE ESP REPROGRAMMING [ERROR]".
AFFECTED PRODUCTION RANGE:
2005 -2006MY Sportage vehicles with production dates between 6/24/04 - 8/10/05.
PART NUMBER INFORMATION:
*Extra SC056 Campaign Completion Labels are available at no cost through your regional PDC.
WARRANTY CLAIM INFORMATION:
*Note:
Causal P/N 58920 2E300 is for 2WD vehicles
Causal P/N 58920 2E350 is for 4WD vehicles.
Note: The reprogramming process for this campaign will also complete the reprogramming function for Campaign 044: 2005 Sportage ESP Reprogramming. Submission of this campaign will also close Campaign 044 (if both campaigns apply to the vehicle).
To improve customer satisfaction always remember to refer to the Warranty Coverage Validations Inquiry Screen (Select 3) on your Kia Standard System (KSS) Dealer Main Menu for a list of any additional campaigns that may need to be performed on the vehicle before returning it to the customer.