Operation CHARM: Car repair manuals for everyone.

Repair Procedures










REMOVAL

WATER PUMP
1. Drain the engine coolant.

WARNING:
System is under high pressure when the engine is hot. To avoid danger of releasing scalding engine coolant, remove the cap only when the engine is cool.

2. Remove drive belt(A).




3. Remove the 4 bolts and pump pulley(A).




4. Remove the water pump(A) and gasket.






INSTALLATION

WATER PUMP
1. Install the water pump(A) and a new gasket(B) with 12 bolts.

Tightening torque: 21.56 - 23.52Nm (2.2 - 2.4kgf.m, 15.91 - 17.36lb-ft)9.80 - 11.76Nm (1.0 - 1.2kgf.m, 7.23 - 8.68lb-ft)





NOTE:
Make clean the contact face before assembly.

2. Install the 4 bolts and pump pulley(A).

Tightening torque: 7.84 - 9.80Nm (0.8 - 1.0kgf.m, 5.78 - 7.23lb-ft)




3. Install drive belt(A).




4. Fill with engine coolant.
5. Start engine and check for leaks.
6. Recheck engine coolant level.