Oil Pump

Removal

Oil Pump
1. Drain the engine oil.
2. Remove the lower oil pan (A).
Insert the blade of SST(09215-3C000) between the upper oil pan and lower oil pan. Cut off applied sealer and remove the lower oil pan.





NOTE:
- Insert the SST between the oil pan and the ladder frame by tapping it with a plastic hammer in the direction of arrow.
- After tapping the SST with a plastic hammer along the direction of arrow around more than 2/3 edge of the oil pan, remove it from the ladder frame.
- Do not turn over the SST abruptly without tapping. It be result in damage of the SST.
- Be careful not to damage the contact surfaces of Upper oil pan and lower oil pan.

3. Remove the oil pump chain cover (A).




4. Remove the oil pump chain sprocket (A).




5. Remove the oil pump (A).





Oil Filter Assembly
1. Remove the water temperature control assembly.
2. Remove the intake manifold.
3. Wait for 5 minutes after loosening the oil filter cap to drain well the oil in the oil filter.




4. Remove the oil filter body.






Installation

Oil Pump
1. Install the oil pump (A).

Tightening torque :
20.6 - 22.6N.m (2.1 - 2.3kgf.m, 15.2 - 16.6lb-ft)






NOTE:
Always use a new O-ring (B).

2. Install the oil pump sprocket (A) and the oil pump chain on the oil pump.

Tightening torque :
18.6 - 21.6N.m (1.9 - 2.2kgf.m, 13.7 - 15.9lb-ft)





3. Install the oil pump chain cover (A).

Tightening torque :
9.8 - 11.8N.m (1.0 - 1.2kgf.m, 7.2 - 8.7lb-ft)





4. Install the lower oil pan (A).
(1) Using a gasket scraper, remove all the old packing material from the gasket surfaces.
(2) Before assembling the oil pan, the liquid sealant TB 1217H should be applied on oil pan. The part must be assembled within 5 minutes after the sealant was applied.

Bead width :2.5mm(0.1in.)






CAUTION:
- Clean the sealing face before assembling two parts.
- Remove harmful foreign matters on the sealing face before applying sealant.
- When applying sealant gasket, sealant must not be protruded into the inside of oil pan.
- To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.

(3) Install the oil pan (A).
Uniformly tighten the bolts in several passes.

Tightening torque :
9.8 - 11.8N.m (1.0 - 1.2kgf.m, 7.2 - 8.7lb-ft)





5. After assembly, wait at least 30 minutes before filling the engine with oil.

Oil Filter Assembly
1. Install the oil filter body.

Tightening torque :
9.8 - 11.8N.m (1.0 - 1.2kgf.m, 7.2 - 8.7lb-ft)






CAUTION:
- All rubber gaskets must not be damaged by assembling parts.
- Always use a new O-ring (C) and oil seal (B).




2. Install the intake manifold.
3. Install the water temperature control assembly.