Campaign SA059 - ECM Update For MIL ON/DTC P0111

GROUP Engine

NUMBER 082

MODEL 2009-2010MY Sedona (VQ)

DATE October 2010

SUBJECT: SERVICE ACTION: MIL ON WITH DTC P0111 DTC LOGIC IMPROVEMENT (SA059)

This bulletin provides the procedure to upgrade the Electronic Control Module (ECM) of some 2009-2010 Model Year Sedona vehicles. Some vehicles may experience a Malfunction Indicator Lamp (MIL) illuminated with system-related DTC P0111 stored in the ECM.

- P0111 Intake Air Temperature Sensor 1 Circuit Range/Performance

For confirmation that the latest reflash has been performed to a vehicle you are working on, verify ROM ID using the tables in this TSB.





To correct this condition, the ECM should be reprogrammed using the GDS download as described in this bulletin.

NOTICE
A Service Action is a repair program without customer notification that is performed during the warranty period. Any dealer request to perform this repair outside the warranty period will require DPSM approval.

Repair status for a VIN is provided on WebDCS (Service > Warranty Coverage > Warranty Coverage Inquiry > Campaign Information). Not Completed Recall/Service Action reports available on WebDCS (Consumer Affairs > Not Completed Recall Recall VIN > Select Report).

The issue number is SA059.





UPGRADE EVENT IMPROVEMENT

NOTICE
^ A fully charged battery is necessary before ECM upgrade can take place. It is recommended that the Midtronics GR8 system be used in ECM mode during charging. DO NOT connect any other battery charger to the vehicle during ECM upgrade.

^ All ECM upgrades must be done with the ignition key in the "ON" position with the blower motor in the "OFF" position during ECM upgrade.

^ Be careful not to disconnect any cables connected to the vehicle or GDS during the PCM upgrade procedure.

^ DO NOT start the engine during ECM upgrade.

^ DO NOT turn the ignition key "OFF" or interrupt the power supply during ECM upgrade.

^ When the ECM upgrade is completed, turn the ignition "OFF" and wait at least 10 seconds before starting the engine, according to instructions displayed on the GDS tool.

^ ONLY use approved ECM upgrade software designed for the correct model, year.





NOTICE





ROM Table Information

NOTICE
To verify the vehicle is affected, be sure to check the Calibration Identification of the vehicle's ECU's ROM ID and reference Table as necessary.

1. Connect the power supply cable to the GDS tool or to the diagnostic terminal with the GDS docked.

NOTICE
If attempting to perform the ECM upgrade with the power supply cable disconnected from the GDS tool, be sure to check that the GDS tool is fully charged before ECM upgrade. If the GDS tool is not fully charged, failure to perform the ECM upgrade may occur. Therefore, it is strongly recommended that the power supply be connected to the GDS tool.

2. Connect the USB cable between the VCI and the GDS tool.

NOTICE
When performing the ECM upgrade using the GDS tool, wireless communication between the VCI and GDS tool is not available. Connecting the VCI to the GDS tool with the USB cable is required.





3. Connect the Main 16-pin DLC cable (GHDM - 241000) between the VCI and the OBD-II connector, located under the driver's side of the instrument panel.





4. With the ignition key ON, turn ON the VCI and GDS tool. Access the GDS vehicle identification number (VIN) screen and configure the vehicle using the AUTO VIN Function.





5. In the GDS main screen, select ECU Upgrade from the bottom right-hand corner. Next select Auto Mode, and then Engine. Perform the ECM upgrade in accordance with normal GDS tool ECM upgrade procedures.

MANUAL UPGRADE PROCEDURE





NOTICE

NOTICE
Do NOT attempt to perform a Manual Mode upgrade unless Auto Mode fails. Always follow the instructions given on the GDS tool in either Auto or Manual mode. See table for Manual Mode passwords.

Do NOT Force the Calibration into the Incorrect P/N ECM, this is subject to warranty chargeback.





MANUAL MODE PCM UPGRADE PASSWORDS

6. When the GDS tool reports that the ECM upgrade has been successfully completed, click OK, turn OFF the ignition key, and wait at least 10 seconds before attempting to start the engine.

7. Check for Diagnostic Trouble Codes using the GDS and erase any DTCs stored such as EPS, ESC, and TPMS. Due to CAN BUS multiple DTCs maybe set during reprogramming.

8. Start the engine to confirm proper operation of the vehicle.





AFFECTED PRODUCTION RANGE





SERVICE ACTION WARRANTY CLAIM INFORMATION

NOTICE
VIN Inquiry data for this repair is provided for tracking purposes only. Kia retailers should reference SA059 when accessing the WebDCS system.