Oil Pump

REMOVAL

Oil pump
1. Drain engine oil.
2. Remove the front member. .
3. Using SST(09215-3C000) remove lower oil pan(A).





CAUTION:
- Insert the SST between the oil pan and the ladder frame by tapping it with a plastic hammer in the direction of 1 arrow.
- After tapping the SST with a plastic hammer along the direction of 2 arrow around more than 2/3 edge of the oil pan, remove it from the ladder frame.
- Do not turn over the SST abruptly without tapping. It can result in damage of the SST.

4. Remove oil pump chain cover(A).




5. Remove oil pump chain sprocket(A).




6. Remove oil pump(A).





INSTALLATION

Oil pump
1. Install oil pump(A).

Tightening torque
19.60 - 23.52Nm (2.0 - 2.4kgf.m, 14.47 - 17.36lb-ft)


NOTE:
Always use a new O-ring.




2. Install oil pump sprocket(A)and oil pump chain on the oil pump.

Tightening torque
18.62 - 21.56Nm (1.9 - 2.2kgf.m, 13.74 - 15.91lb-ft)





3. Install oil pump chain cover(A).

Tightening torque
9.80 - 11.76Nm (1.0 - 1.2kgf.m, 7.23 - 8.68lb-ft)





4. Install upper oil pan.
A. Using a gasket scraper, remove all the old packing material from the gasket surfaces.
B. Before assembling the oil pan, the liquid sealant TB1217H should be applied on upper oil pan.
The part must be assembled within 5 minutes after the sealant was applied.

Bead width : 2.5mm(0.1in.)






CAUTION:
- Make clean the sealing face before assembling two parts.
- Remove harmful foreign matters on the sealing face before applying sealant
- When applying sealant gasket, sealant must not be protruded into the inside of oil pan.
- To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.

C. Install upper oil pan.
Uniformly tighten the bolts in several passes.

Tightening torque
9.80 - 11.76Nm (1.0 - 1.2kgf.m, 7.23 - 8.68lb-ft)





D. Install the front member. .
E. After assembly, wait at least 30 minutes before filling the engine with oil.