Operation CHARM: Car repair manuals for everyone.
Home >> Kia Truck >> 2011 >> Sedona V6-3.5L >> Repair and Diagnosis >> Body and Frame >> Doors, Hood and Trunk >> Doors >> Front Door >> Service and Repair >> Repair Procedures

Repair Procedures





REPLACEMENT

FRONT DOOR TRIM REPLACEMENT

NOTE:
- Take care not to scratch the door trim and other parts.
- Put on gloves to protect your hands.

1. Remove the quadrant inner cover (A).




2. Loosen the mounting screw, remove the inside handle cover (A).




3. Loosen the door trim (C) mounting screws. Release the clips that hold the door trim, then remove the door trim by pulling it upward. Disconnect the power window switch connector (A), power mirror connector (B), and door courtesy lamp connector (D).




4. Installation is the reverse of removal.

NOTE:
- Make sure of connectors is plugged in properly and each rod is connected securely.
- Make sure the door locks and opens properly.

GLASS REPLACEMENT
1. Remove the front door trim.
2. Remove the door trim seal (A).




3. Carefully move the glass (A) until you can see the bolts, then loosen them. Carefully pull the glass out through the window slot (B).




4. Installation is the reverse of removal.

NOTE:
- Roll the glass up down to see if it moves freely without binding.
- Make sure that there is no clearance between the glass and glass run channel when the glass is closed.
- Adjust the position of the glass as necessary.

INSIDE HANDLE REPLACEMENT
1. Remove the front door trim.
2. Loosen the inside handle (A) mounting screw.




3. Disconnect the lock cable (A) and inside connect cable (B).




4. Installation is the reverse of removal.

NOTE:
- Make sure the door locks and opens properly.

SPEAKER REPLACEMENT
1. Remove the door trim.
2. After disconnecting the speaker connector (A), remove the speaker (B).




3. Installation is the reverse of removal.

POWER WINDOW MOTOR REPLACEMENT
1. Remove the door trim.
2. Disconnect the power window motor connector (A).
3. After loosening the mounting nuts, remove the power window motor (B).




4. Installation is the reverse of removal.

NOTE:
- Make sure that there is no clearance between the glass and glass run channel when the glass is closed.
- Adjust the position of the glass as necessary.

FRONT DOOR LATCH ASSEMBLY REPLACEMENT
1. Remove the following parts.
A. Front door trim.
B. Glass.
C. Inside handle.
D. Door module.
2. Remove the latch assembly (A).




3. Installation is the reverse the removal.

NOTE:
- Make sure the door locks and opens properly.

DOOR MODULE ASSEMBLY REPLACEMENT
1. Remove the following parts.
A. Front door trim.
B. Glass.
C. Channel.
2. Disconnect the wiring harness (A).




3. Disconnect the lock rod (A) and outside handle rod (B).




4. Loosen the door module mounting bolts, then remove the door module (A).




5. Installation is the reverse of removal.

NOTE:
- Make sure the connector is plugged in properly and each rod is connected securely.
- Make sure the door locks and opens properly.

OUTSIDE HANDLE REPLACEMENT
1. Remove the door trim.
2. Remove the door trim seal.
3. Disconnect the connector (A).




4. Disconnect the lock rod (A) and outside handle rod (B).




5. Loosen the outside handle mounting bolts, remove the outside handle bracket (A).




6. After removing the outside handle mounting bolts, remove the outside handle (A).




7. Installation is the reverse the removal.

NOTE:
- Make sure the door locks and opens properly.

DOOR BELT WEATHERSTRIP REPLACEMENT
1. Loosen the mounting screw, then remove the door belt weather strip (A).




2. Installation is the reverse of removal.

REAR CHANNEL REPLACEMENT
1. Remove the door trim.
2. Remove the glass.
3. Loosen the rear channel mounting nuts.
4. After disconnecting the glass molding, remove the rear channel (A).




5. Installation is the reverse of removal.

DOOR WEATHERSTRIP REPLACEMENT
1. Loosen the checker mounting bolts.
2. Release the clips then remove the door weatherstrip(A).




3. Installation is the reverse of removal.

POWER WINDOW SWITCH REPLACEMENT
1. Remove the front door trim.
2. Loosen the mounting screws (B).
3. Disconnect the connector (A).




4. Remove the power window switch (A).




5. Installation is the reverse the removal.

ADJUSTMENT

GLASS ADJUSTMENT

NOTE:
- Check the glass run channel for damage or deterioration, and replace them necessary.

1. Remove the following parts.
A. Quadrant cover.
B. Door trim.
2. Carefully move the glass until you can see the glass mounting bolts, then loosen them.
3. Check that the glass moves smoothly.
4. Raise the glass fully, and check for gaps.
Check that the glass contacts the glass run channel evenly.
5. Check for water leaks. Run water over the roof and on the sealing area as shown, and note these items:
A. Use a 12mm (1/2in.) diameter hose (A).
B. Adjust the rate of water flow as shown (B).
C. Do not use a nozzle.
D. Hold the hose about 300mm(12in.) away from The door (C).





DOOR POSITION ADJUSTMENT

NOTE:
- After installing the door, check for a flush fit with the Body, then check for equal gaps between the front, Rear, and bottom, door edges and the body. Check That the door and body edges are parallel. Before Adjusting, replace the mounting bolts.

1. Place the vehicle on a firm, level surface when adjusting the doors.
2. Adjust at the hinges (A):
A. Loosen the door mounting bolts (B) slightly, and move the door IN or OUT until it aligns flush with the body.
B. Loosen the hinge mounting bolts (C) slightly, and move the door BACKWARD or FORWARD, UP or DOWN as necessary to equalize the gaps.
C. Place a shop towel (D) on the jack (E) to prevent damage to the door when adjusting the door.




3. Check that the door and body edges are parallel.




4. Grease the pivot portions of the hinges indicated by the arrows.




5. Check for water leaks.

DOOR STRIKER ADJUSTMENT
Make sure the door latches securely without slamming It.
If necessary, adjust the striker (A): The striker nuts Are fixed. The strike can be fine adjusted up or down, and in or out. striker center to be adjusted max ± 1.5mm
1. Loosen the screws (B), then insert a shop towel between the body and striker(A).




2. Lightly tighten the screws.
3. Wrap the striker with a shop towel, then adjust the striker by tapping it with a plastic hammer.
Do not tap the striker too hard.
4. Loosen the screws and remove the shop towel.
5. Lightly tighten the screws.
6. Hold the outer handle out, and push the door against the body to be sure the striker allows a flush fit. If the door latches properly, tighten the screws and recheck.
pro multis · About Operation CHARM