Repair Procedures

Removal

Parking Brake Pedal [Foot type]
1. Remove the crash pad lower panel.
2. Remove the IPM.
3. Disconnect the parking brake switch connector (A).

4. Remove the parking brake pedal mounting bolts and nut.

5. Remove the parking brake cable fixing clips (B, C), and then disconnect the cable from the parking brake pedal.

6. Raise the vehicle, and make sure it is securely supported.
7. Remove the parking brake cable (B) after removing the clip (A).

8. Loosen the parking brake cable bracket bolts and remove the parking brake cable.

Parking Brake Lever [Hand type]
1. Remove the floor console.
2. Loosen the adjusting nut (A) and the parking brake cables.

3. Disconnect the connector (A) of parking brake switch.

4. Remove the parking brake lever assembly after removing the 4 bolts as shown below.

5. Raise the vehicle and make sure it is securely supported.
6. Remove the parking brake cable (B) after removing the clip (A).

7. Loosen the parking brake cable bracket bolts and remove the parking brake cable.

Parking Brake Shoe
1. Raise the vehicle, and make sure it is securely supported.
2. Remove the rear tire and wheel.
3. Remove the rear brake caliper and Rear disc brake.

4. Remove the parking brake cable (B), after removing the clip (A).

5. Remove the shoe hold down pin (A) and the spring (B) by pressing and rotating the spring.

6. Remove the adjuster assembly (D) and the lower return spring (C).

7. Remove the upper return spring (E) and the brake shoes (F).

8. Remove the operating lever assembly (G).

Installation

Parking Brake Shoe
1. Install the operating lever assembly (G).

2. Install the upper return spring (E) and the brake shoes (F).
3. Install the adjuster assembly (D) and the lower return spring (C).

4. Install the shoe hold down pin (A) and spring (B) by pressing and rotating the spring.

5. Install the parking brake cable (B), then install the clip (A).

6. Install the rear brake disc, then adjust the rear brake shoe clearance.
(1) Remove the plug from the disc.

(2) Rotate the toothed wheel of adjuster by a screw driver until the disc is not moving, and then return it by 5 notches in the opposite direction.
7. Install the brake caliper assembly.
8. Install the tire and wheel, after installing the plug on the disc.

Parking Brake Pedal [Foot type]
1. Install the parking brake cable.

2. Install the fixing clips (B, C) after fixing the parking brake cable.

3. Install the parking brake pedal, and then install the parking brake pedal mounting bolts and nut.

4. Adjust the parking brake pedal stroke by turning the adjusting nut (A).
(1) Operate the parking brake pedal through a full stroke over 3 times for setting the parking cables.
(2) Adjust the adjusting nut (A) for parking brake pedal stroke to be 4 - 5 notches when operating effort is 196N (20kgf, 44lbf).

6. Install the IPM.
7. Install the crash pad lower panel.

Parking Brake Lever [Hand type]
1. Install the parking brake lever assembly, then tighten the mounting bolts.

2. Apply a coating of the specified grease to each sliding parts (A) of the ratchet plate or the ratchet pawl.

Specified grease :
Multi purpose grease SAE J310, NLGI No.2

3. Install the parking brake cable adjuster, then adjust the parking brake lever stroke by turning adjusting nut (A).

Parking brake lever stroke :
5 - 6 clicks (Pull the lever with 196N(20kgf, 44lb))

NOTE:
After repairing the parking brake shoe, adjust the brake shoe clearance, and then adjust the parking brake lever stroke.

4. Release the parking brake lever fully, and check that parking brakes do not drag when the rear wheels are turned. Readjust if necessary.
5. Make sure that the parking brakes are fully applied when the parking brake lever is pulled up fully.
6. Reconnect the connector (A) of parking brake switch.

NOTE:
Inspect the continuity of parking brake switch.

When the brake lever is pulled : continuity
When the brake lever is released : no continuity

7. Install the floor console.

Adjustment

Parking Brake Shoe Clearance Adjustment
1. Raise the vehicle, and make sure it is securely supported.
2. Remove the rear tire and wheel.
3. Remove the plug from the disc.

4. Rotate the toothed wheel of adjuster by a screw driver until the disc is not moving, and then return it by 5 notches in the opposite direction.
5. Install the rear wheel & tire after installing the plug on the disc.

Parking Brake Pedal Stroke Adjustment
1. Operate the parking brake pedal through a full stroke over 3 times for setting the parking cables.
2. Adjust the adjusting nut(A) for parking brake pedal stoke to be 4 - 5 notches when operating effort is 196N(20kgf, 44lbf)

CAUTION:
1. The parking brake adjustment must be carried out after adjusting the rear shoe.
2. After adjusting parking brake, notice following matter.
1) Must be free from clearance between adjusting nut and pin.
2) Check securely that the brake is not dragging.

Parking Brake Lever Stroke Adjustment
1. Raise the vehicle, and make sure it is securely supported.
2. Remove the floor console.
3. Adjust the parking brake lever stroke by turning adjusting nut (A).

Parking brake lever stroke :
5 - 6 clicks (Pull the lever with 196N(20kgf, 44lb)

NOTE:
After repairing the parking brake shoe, adjust the brake shoe clearance, and then adjust the parking brake lever stroke.