Repair Procedures

REPLACEMENT

REAR DOOR TRIM REPLACEMENT

NOTE:
- Take care not to scratch the door trim and other parts.
- Put on gloves to protect your hands.

1. Remove the front side trim(A) and rear side trim.




2. Disconnect the clip (A), remove the inside handle (B).




3. Loosen the inside handle cover (A) mounting screws, remove the inside handle cover.




4. Loosen the trim (A) mounting screws, remove the trim.




5. Installation is the reverse of removal.

GLASS REPLACEMENT
1. Remove the following items.
A. Door trim.
B. Door belt weather strip.
C. Rear channel.

CAUTION:
- Take care not to drop to glass and scratch the glass surface.

2. Carefully move the glass (A) until you can see the bolts, then loosen them. Separate the glass run from the door panel and carefully pull the glass out through the window slot.




3. Installation is the reverse of removal.

NOTE:
- Roll the glass up and down to see if it will move freely without binding.
- Make sure that there is no gap between the glass and glass run channel when the glass is closed.
- Adjust the position of the glass as necessary.

POWER WINDOW MOTOR REPLACEMENT
1. Remove the rear door trim.
2. After disconnecting the connector (B), remove the power window motor (A).




3. Installation is the reverse of removal.

NOTE:
- Roll the glass up and down to see if it move will freely without binding.

OUT SIDE HANDLE REPLACEMENT
1. Remove the following items.
A. Door trim.
B. Door trim seal.
C. Actuator.
2. Loosen the mounting bolt, then remove the outside handle bracket (A).




3. Remove the outside handle (A).




4. Installation is the reverse of removal.

NOTE:
- Make sure the door locks and opens properly.

LATCH ASSEMBLY REPLACEMENT
1. Remove the following parts.
A. Door trim.
B. Door trim seal.
2. Disconnect the connector.
3. Loosen the latch mounting screws, remove the latch (A).




4. Installation is the reverse the removal.

NOTE:
- Make sure the door lock and opens properly.

REGULATOR ASSEMBLY REPLACEMENT
1. Remove the following parts.
A. Door trim.
B. Door trim seal.
C. Glass.
2. Disconnect the connector (B).
3. After loose the dooring module mounting nuts, remove the window regulator (A).




4. Installation is the reverse of removal.

NOTE:
- Make sure the connector is plugged in properly and each rod is connected securely.
- Make sure the door lock and open properly.

INSIDE HANDLE REPLACEMENT
1. Disconnect the clip (A), remove the inside handle (B).




2. Installation is the reverse of removal.

NOTE:
- Make sure the door lock and open properly.

CHANNEL REPLACEMENT
1. Remove the door trim.
2. Remove the glass.
3. Loosen the channel mounting nuts, remove the channel (A).




4. Installation is the reverse of removal.

DOOR ACTUATOR REPLACEMENT
1. Remove the inside handle.
2. Remove the door trim.
3. Remove the door trim seal.
4. Disconnect the connector (A) and cable (B).




5. After loosening the mounting bolts and nuts, then remove the actuator assembly (A).




6. Disconnect the outside handle cable (A).




7. Installation is the reverse of removal.

DOOR BELT WEATHERSTRIP REPLACEMENT
1. Loosen the mounting screw, then remove the door belt weather strip (A).




2. Installation is the reverse of removal.

DOOR MOTOR REPLACEMENT
1. Remove the rear combination ramp.
2. After loosening the rail cover mounting bolts, then remove the rail cover (A).




3. Remove the rear cable (A).




4. Loosen the mounting bolts, remove the bracket (A).




5. Remove the front cable (B).




6. Disconnect the connector.
7. After removing the motor mounting and nut, remove the motor (A).




8. Installation is the reverse of removal.

ADJUSTMENT

GLASS ADJUSTMENT

NOTE:
- Check the glass run channel for damage or deterioration, and replace them necessary.

1. Remove the following parts.
A. Door trim.
2. Carefully move the glass (A) until you can see the glass mounting bolts then loosen them.




3. Push the glass against the channel then tighten the glass mounting bolts.
4. Check that the glass moves smoothly.
5. Raise the glass fully, and check for gaps. check that the glass contacts the glass run channel evenly.
6. Check for water leaks. Run water over the roof and on the sealing area as shown, and note these items:
A. Use a 12mm (1/2in.) diameter hose (A).
B. Adjust the rate of water flow as shown (B).
C. Do not use a nozzle.
D. Hold the hose about 300mm(12in.) away from The door.





DOOR STRIKER ADJUSTMENT
Make sure the door latches securely without slamming It.
If necessary, adjust the striker (A): The strike nuts Are fixed. The strike can be fine adjusted up or down, and in or out. striker center to be adjusted max ± 1.5mm
1. Loosen the screws (B), then insert a shop towel between the body and striker(A).




2. Lightly tighten the screws.
3. Wrap the striker with a shop towel, then adjust the striker by tapping it with a plastic hammer.
Do not tap the striker too hard.
4. Loosen the screws and remove the shop towel.
5. Lightly tighten the screws.
6. Hold the outer handle out, and push the door against the body to be sure the striker allows a flush fit. If the door latches properly, tighten the screws and recheck.