Repair Procedures

Removal

1. Remove the lower panel (A), after loosening the parking lever.




2. Remove the parking release nose (B).
3. Remove the parking brake switch (A).




4. Remove the parking brake cable (A).




5. Remove the mounting nuts (A) and bolt (B) of the parking brake bracket.




6. Remove the release cable assembly (C).
7. Remove the damper assembly (A).




8. Remove the parking brake lamp switch (A).




9. Raise the rear of the vehicle and make sure it is securely supported.
10. Remove the mounting bolt (A) of the parking brake wire bracket from the body.




11. Remove the four mounting bolts (A) of the parking brake wire bracket from the rear cross member.




12. Remove the rear wheels and tires from the rear hubs.
13. Remove the hub cap (A) and the disc (B).




14. Remove the hub nut (A) and washer (B) and remove the rear hub (C).




15. Remove the shoe hold down pin and spring (A) by pressing and rotating the spring.




16. Remove the adjuster assembly (B) and the lower return spring (C).
17. Remove the strut (B) and the upper return spring (A).




18. Remove the retaining ring (B) of the parking brake wire (A) from back of the backing plate.




19. Disconnect the parking brake wire from the brake shoe.

Adjustment

Adjustment Of Rear Brake Shoe Clearance
1. Raise the front of the vehicle, and make sure it is securely supported.
2. Remove the rear wheel and tire from the rear hub.
3. After removing the plug from the disc, rotate the toothed wheel by a screw driver until the disc is not moving, and then return it by 5 notches.





Adjustment Procedure Of DIH Foot Parking Brake
1. Adjust the adjusting nut (A) so that parking pedal stoke is to be 88 - 98 mm(3.46 - 3.86 in) when operating effort is 200 N(20 kgf, 44 lb) after full stroke operation of parking pedal over 3 times for setting parking wire.





CAUTION:
1. The parking brake adjustment must be carried out after adjusting the rear shoe.
2. After adjusting parking brake, notice following matter;
1) Must be free from clearance between adjusting nut and pin.
2) Check securely that the bake is not dragging

Bed-in Procedure For DIH Foot Parking Brake

Installation

1. Install the backing plate (A).




2. Connect the parking brake wire (B) to the brake shoe (A).




3. Install the shoe hold down pin and spring (A) to hold the brake shoe (B).




4. Install the adjuster assembly (B) and the lower return spring (C).
5. Install the upper return spring (A) and strut (B).




6. Grease where is necessary.
7. Install the rear hubs.
8. Install the hub nut (A). After installation, lock the nut to the spindle as shown in the illustration.




9. Install the hub cap (A) and the disc (B).




10. Install the rear wheels and tires from the rear hubs.
11. Tighten the parking brake adjusting nut.
12. Install the parking brake wire and the pedal assembly.