Operation CHARM: Car repair manuals for everyone.

Checking System Operation

1. Place the vehicle in a ventilated, shaded area free from excessive draft, with the doors and windows open.
2. Check that the surface of the condenser is not restricted with dirt, leaves, flies, etc. Do not neglect to check the surface between the condenser and the radiator. Clean as necessary.
3. Switch on the ignition and the air conditioner air flow control. Check that the blower is operating efficiently at low, medium and high speeds. Switch off the blower and the ignition.
4. Check that the evaporator condensate drains are open and clear.
5. Check the tension of the compressor belt, and adjust if necessary.
6. Inspect all connections for the presence of refrigerant oil. If oil is evident, check for leaks, and repair as necessary.

NOTE: The compressor oil is soluble in Refrigerant 12 and is deposited when the refrigerant evaporates from a leak.

7. Start the engine.
8. Set the temperature control switch to maximum cooling and switch the air conditioner blower control on and off several times, checking that the magnetic clutch on the compressor engages and releases each time.
9. With the temperature control at maximum cooling and the blower control at high speed, warm up the engine and fast idle at 1,000 rpm. Check the sight glass for bubbles or foam. The sight glass should be generally clear after five minutes running, occasional bubbles being acceptable. Continuous bubbles may appear in a serviceable system on a cool day, or if there is insufficient air flow over the condenser at a high ambient temperature.
10. Repeat at 1,800 rpm.
11. Gradually increase the engine speed to the high range, and check the sight glass at intervals.
12. Check for frosting on the service valves and evaporator fins.
13. Check the high pressure hoses and connections by hand for varying temperature. Low temperature indicates a restriction or blockage at that point.
14. Switch off the air conditioning blower and stop the engine.
15. If the air conditioning, equipment is still not satisfactory, proceed with the pressure test. Pressure Test