Refit
EngineService Repair No - 12.41.01
Refit
1. Fit lifting chains to engine. Raise engine using hoist.
2. Lower engine into engine compartment. Ensure all components are clear of engine assembly.
3. Automatic vehicles: With assistance, maneuver engine until bottom two engine and bell/housing bolt holes align. Ensure that two cylinder block dowels locate in bell housing. Manual vehicles: Lower engine into position. Locate primary pinion into clutch. Engage bell housing dowels.
4. Fit two bolts and partially tighten.
5. Remove jack and lower hoist until engine rests securely on engine mounting brackets.
6. Fit top two bell housing securing bolts. Tighten to 40 Nm (30 ft. lbs.).
7. Fit remaining bell housing to cylinder block bolts. Tighten to 40 Nm (30 ft. lbs.).
8. Automatic vehicles: With assistance, rotate crankshaft pulley, line up marked holes in drive plate and torque converter. Fit two bolts. Tighten to 40 Nm (30 ft. lbs.).
9. Rotate crankshaft 180° and fit remaining two bolts tighten to correct torque, 40 Nm (30 ft. lbs.).
10. Fit new gasket and refit bottom cover, tighten bolts to 9 Nm (79 inch lbs.).
11. Fit new exhaust flange gaskets, fit exhaust to manifold.
12. Refit all harnesses, ground straps breather pipes and hoses at rear of engine.
13. Raise engine and refit engine mounting rubbers, tighten nuts to 20 Nm (15 ft. lbs.).
14. Remove temporary lifting eye ETC 5964 and reverse instructions 1 to 23, ensuring that all electrical plugs and harnesses are fitted in correct locations.