Operation CHARM: Car repair manuals for everyone.

Engine: Testing and Inspection

General Inspection

1. Never inspect a component for wear or dimensional check unless it is absolutely clean; a slight smear of grease can conceal a failure starting to occur.
2. When a component is to be checked dimensionally against figures quoted for it, use correct equipment (surface plates, micrometers, dial gauges, etc.) in serviceable condition. Makeshift checking equipment can be dangerous.
3. Reject a component if its dimensions are outside limits quoted, or if damage is apparent. A part may, however, be installed if its critical dimension is exactly limit size, and is otherwise satisfactory.
4. Use 'Plastigauge' 12 Type PG-1 for checking bearing surface clearances. Directions for its use, and a scale giving bearing clearances in 0.0025 mm steps are provided with it.