Operation CHARM: Car repair manuals for everyone.

Passenger's Airbag Module

1. Car out deployment tool self test.
2. Remove glove box assembly.





3. Release airbag connector from fascia and disconnect multiplug.

WARNING: Ensure tool SMD 4982/1 not connected to battery.




4. Connect flylead SMD 4082/5 to harness connector.
5. Connect flylead SMD 4082/5 to tool SMD 4082/1.

WARNING: Ensure airbag module is secure within fascia.

6. Connect tool SMD 4082/1 to battery.

WARNING: Ensure all personnel are standing at least 15 meters away from vehicle.




7. Press both operating buttons to deploy airbag module.
8. DO NOT return to airbag module for 30 minutes.
9. Using gloves and face mask, remove airbag module from fascia. Place airbag module in plastic bag and seal bag.
10. Transport deployed airbag module to designated area for incineration.

WARNING: DO NOT transport airbag module in the vehicle passenger compartment

11. Scrap all remaining parts of airbag system. DO NOT re-use or salvage any parts of the airbag system.

Following the deployment of the airbags, the following components must be replaced:

- SRS wiring harness,
- Airbag crash sensors (distributed system only),
- Rotary coupler,
- Driver's airbag module,
- Passenger's airbag module,
- Airbag diagnostic control unit,
- Complete steering wheel assembly including associated switches.

Precautions

Steering Column:




Dimensions 'A' AND 'B' on steering column must be within tolerance.
- Dimension 'A' 1.0 - 5.0 mm
- Dimension 'B' 72.0 - 78.0 mm
- If dimension 'A' is incorrect replace steering column.
- If dimension 'B' is incorrect replace steering column, and pedal box.