Fuel Pump: Service and Repair

Pump - Fuel

Service Repair No - 19.45.08

Remove
1. Disconnect battery earth lead.
2. Open RH rear and tail doors.
3. Fold RH rear seat forward.
4. Remove 2 fasteners securing front and rear carpets.
5. Pull back loadspace carpet from fuel pump access panel.







6. Remove 6 screws securing access panel.


WARNING: Depressurize the system before disconnecting any components. Fuel pressure will be present in the system even if the ignition has been switched off for some time.


7. Remove access panel.


WARNING: The spilling of fuel is unavoidable during this operation. Ensure that all necessary precautions are taken to prevent fire and explosion.


8. Disconnect multiplug and fuel hose from fuel pump housing.


CAUTION: Always fit plugs to open connections to prevent contamination.







9. Use LRT-19-009 to remove locking ring from fuel pump housing.
10. Remove fuel pump housing and discard sealing ring.

Refit
1. Clean fuel pump housing and mating face on fuel tank.
2. Fit new seal to fuel pump housing.
3. Fit fuel pump housing to fuel tank, fit and tighten locking ring to 35 Nm (26 ft. lbs.) using LRT-19-009.
4. Connect multiplug and fuel hose to fuel pump housing.
5. Fit access panel and secure with screws.
6. Position carpet and secure with fasteners.
7. Reposition rear seat.
8. Close rear and tail doors.
9. Connect battery earth lead.